Cu/SSZ-13 catalysts with Si/Al = 6 and various Cu/Al ratios are synthesized with solution ion exchange. Catalysts are characterized with surface area/pore volume measurements, temperature programmed reduction (TPR), and electron paramagnetic resonance (EPR) spectroscopy. Catalytic properties are examined using NO oxidation, ammonia oxidation, and standard ammonia selective catalytic reduction (NH 3-SCR) reactions. Prior to full dehydration of the zeolite catalysts, hydrated Cu 2+ ions are found to be very mobile as judged from EPR. NO oxidation is catalyzed by O-bridged Cu-dimer species that form at relatively high Cu loadings and in the presence of O 2. For NH 3 oxidation on samples with low to intermediate Cu loadings, transient Cu-dimers are the low-temperature ( 300 C) active centers, while these dissociate to monomers at 350 C and above and become active centers. For the much more complex standard SCR reaction, transient Cu-dimers are the active sites for reaction temperatures < 250 °C at very low Cu loadings (Cu/Al 0.016). Between ~250 and 350 °C, these Cu-dimers become less stable causing SCR reaction rates to decrease. At temperatures 350 °C, Cu 2+ monomers that had migrated to faces of 6-membered rings are the active sites. At intermediate Cu loadings, monomeric Cu 2+ ions are also active in SCR in the low-temperature regime; these are proposed to be located within CHA cages and next to 8-membered rings, likely in the form of [Cu(OH)] +. At high Cu loadings (i.e., more than one Cu 2+ ion in each unit cell), stable Cu-dimers form and these do not dissociate at temperatures above 350 °C. These moieties effectively occupy CHA cage space and block pore openings causing decreased efficiency of the catalysts. Also these moieties are highly active in catalyzing the NH 3 oxidation reaction thus causing SCR selectivities to decrease above ~450 °C. Finally, our kinetics results strongly support a redox mechanism for standard SCR.
Cu/SSZ-13 catalysts with three Si/Al ratios of 6, 12 and 35 were synthesized with Cu incorporation via solution ion exchange. The implications of varying Si/Al ratios on the nature of the multiple Cu species that can be present in the SSZ-13 zeolite are a major focus of this work, as highlighted by the results of a variety of catalyst characterization and reaction kinetics measurements. Specifically, catalysts were characterized with surface area/pore volume measurements, temperature programmed reduction by H 2 (H 2-TPR), NH 3 temperature programmed desorption (NH 3-TPD), and DRIFTS and solid-state nuclear magnetic resonance (NMR) spectroscopies. Catalytic properties were examined using NO oxidation, ammonia oxidation, and standard ammonia selective catalytic reduction (NH 3-SCR) reactions on selected catalysts under differential conditions. Besides indicating the possibility of multiple active Cu species for these reactions, the measurements are also used to untangle some of the complexities caused by the interplay between redox of Cu ion centers and Brønsted acidity. All three reactions appear to follow a redox reaction mechanism, yet the roles of Brønsted acidity are quite different. For NO oxidation, increasing Si/Al ratio lowers Cu redox barriers, thus enhancing reaction rates. Brønsted acidity appears to play essentially no role for this reaction. For standard NH 3-SCR, residual Brønsted acidity plays a significant beneficial role at both low-and high-temperature regimes. For NH 3 oxidation, no clear trend is observed suggesting both Cu ion center redox and Brønsted acidity play important and perhaps competing roles.
Using a three-step aqueous solution ion-exchange method, cocation modified Cu/SSZ-13 SCR catalysts were synthesized. These catalysts, in both fresh and hydrothermally aged forms, were characterized with several methods including temperature-programmed reduction by H 2 (H 2 -TPR), temperature-programmed desorption of NH 3 (NH 3 -TPD), and 27 Al solid-state nuclear magnetic resonance (NMR) and diffuse reflectance Infrared Fourier Transform (DRIFT) spectroscopies. Their catalytic performance was probed using steady-state standard NH 3 -SCR. Characterization results indicate that cocations weaken interactions between Cu-ions and the CHA framework making them more readily reducible. By removing a portion of Brønsted acid sites, cocations also help to mitigate hydrolysis of the zeolite catalysts during hydrothermal aging as evidenced from 27 Al NMR. Reaction tests show that certain cocations, especially Li + and Na + , promote low-temperature SCR rates while others show much less pronounced effects. In terms of applications, our results indicate that introducing cocations can be a viable strategy to improve both lowand high-temperature performance of Cu/SSZ-13 SCR catalysts.
The locations and energies of Cu ions in a Cu/SSZ-13 zeolite catalyst were investigated by density functional theory (DFT) calculations. For "naked" Cu 2+ ions (i.e., Cu 2+ ions with no ligands in their coordination spheres other than zeolite lattice oxygen atoms), the more energetically favorable sites are within a 6-membered ring. However, with the presence of various adsorbates, the energy difference between 6-and 8-membered ring locations greatly diminishes. Specifically, Cu 2+ ions are substantially stabilized by −OH ligands (as [Cu II (OH)] + ), making the extra-framework sites in an 8-membered ring energetically more favorable than 6-membered ring sites. Under fully dehydrated high vacuum conditions with different Si/Al and Cu/Al ratios, three chemisorbed NO species coexist upon exposure of NO to Cu/SSZ-13: NO + , Cu 2+ −NO, and Cu + −NO. The relative signal intensities for these bands vary greatly with Si/Al ratios. The vibrational frequency of chemisorbed NO was found to be very sensitive to the location of Cu 2+ ions. On the one hand, with the aid from DFT calculations, the nature for these vibrations can be assigned in detail. On the other hand, the relative intensities for various Cu 2+ −NO species provide a good measure of the nature of Cu 2+ ions as functions of Si/Al and Cu/Al ratios and the presence of humidity. These new findings cast doubt on the generally accepted proposal that only Cu 2+ ions located in 6-membered rings are catalytically active for NH 3 −SCR.
Using a traditional aqueous solution ion-exchange method under a protecting atmosphere of N 2 , an Fe/SSZ-13 catalyst active in NH 3-SCR was synthesized. Mössbauer and FTIR spectroscopies were used to probe the nature of the Fe sites. In the fresh sample, the majority of Fe species are extraframework cations. The likely monomeric and dimeric ferric ions in hydrated form are [Fe(OH) 2 ] + and [HO-Fe-O-Fe-OH] 2+ , based on Mössbauer measurements. During the harsh hydrothermal aging (HTA) applied in this study, a majority of cationic Fe species convert to FeAlO x and clustered FeO x species, accompanied by dealumination of the SSZ-13 framework. The clustered FeO x species do not give a sextet Mössbauer spectrum, indicating that these are highly disordered. However, some Fe species in cationic positions remain after aging as determined from Mössbauer measurements and CO/NO FTIR titrations. NO/NH 3 oxidation reaction tests reveal that dehydrated cationic Fe are substantially more active in catalyzing oxidation reactions than the hydrated ones. For NH 3-SCR, enhancement of NO oxidation under "dry" conditions promotes SCR rates below ~300 C. This is due mainly to contribution from the "fast" SCR channel. Above ~300 C, enhancement of NH 3 oxidation under "dry" conditions, however, becomes detrimental to NO x conversions. The HTA sample loses much of the SCR activity below ~300 C; however, above ~400 C much of the activity remains. This may suggest that the FeAlO x and FeO x species become active at such elevated temperatures. Alternatively, the high-temperature activity may be maintained by the remaining extra-framework cationic species. For potential practical applications, Fe/SSZ-13 may be used as a co-catalyst for Cu/CHA as integral aftertreatment SCR catalysts on the basis of the stable high temperature activity after hydrothermal aging.
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