Pinch technology has now developed into a powerful tool for heat integration of petroleum refining processes. Each process within the refinery has its own constraints against pinch analysis. In order to overcome these constraints, many applications and their solutions have been presented, such as decomposition policy and pressure drop considerations. These studies show that pinch analysis will only be suitable within the known limitations. In traditional refineries, the hydrocracking process is considered important due to the high pressures. The process converts gas oil feedstock into kerosene, diesel fuel and high-quality gasoline. In this paper, we have focused on the retrofitting of a typical hydrocracking process at Tehran South Refinery (Chevron License) operating at 130-180 atm with significant energy consumption. The potential and opportunities for heat integration in this process were considered. The objective of this study is to demonstrate how to apply alternative heat integration approaches, recover the maximum waste heat and maintain stable production while taking into account the operational constraints and plant equipment limitations. In this survey, several projects were identified which resulted in $870 000 annual saving in energy costs. 2010 Curtin
The electrical resistivity of ash particles is an important parameter that determines the efficiency of electrostatic precipitators. This systematic study examines the resistivity of recovery boiler precipitator ash as a function of electrical field strength, time of exposure, particle composition, and gas composition and temperature. Synthetic ash and actual ash samples from several pulp mills are used. The results show that most ash samples tested had a resistivity between 109 and 1010 Ω·cm, but one of the samples had an unusually high resistivity, 1012 Ω·cm. The resistivity increases with temperature up to about 140°C, then decreases. At a given temperature, the resistivity decreases with increasing moisture and sulfur dioxide concentration in the gas. Resistivity also increases with an increase in chloride content in the ash, but is not affected by the carbonate, sulfate, and potassium contents. The results imply that recovery boilers burning liquors with high solids and high chloride contents produce ash with higher resistivity, making it more difficult for electrostatic precipitators to capture.
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