In this work, a novel optimization framework, based on a Multi-Disciplinary Optimization (MDO) procedure, applied to the vibro-acoustic Finite Element Method (FEM) model of an aircraft fuselage mock-up, is proposed. The MDO procedure, based on an Efficient Global Optimization (EGO)-like approach, is implemented to characterize acoustic sources that replicate the sound pressure field generated by the engines on the fuselage. A realistic sound pressure field, evaluated by aeroacoustic simulations, was considered as the reference acoustic load, whereas two equivalent sound fields, displayed by two different arrays of microphones and generated by the same configuration of monopoles, were calculated by the proposed vibro-acoustic FEM-MDO procedure. The proposed FEM-MDO framework enables to set up ground experimental tests on aircraft components, useful to replicate their vibro-acoustic performances as if tested in flight. More in general, such a procedure can also be used as a reference tool to design simplified tests starting from more complex ones.

BACKGROUND: Nowadays, the ergonomic study of the driving position is a critical aspect of automotive design. Indeed, due to the rising needs on the market, one focus for car industries is to improve the perceived comfort related to the cars’ interior. Driving a car for a prolonged time could cause complaints in some body-regions, especially in the lumbar-sacral area. Thus, special lumbar-sacral supports for driver seat has been proposed for reducing this kind of complaints. OBJECTIVE: Development of two virtual and physical models of lumbar-sacral support for improving both the lumbar/sacral and overall perceived comfort while driving. METHODS: Two prototypes of lumbar/sacral support have been realized: the first one was integrated into the seat, and the second one was shaped as a removable pillow (removable support). Fifty participants were asked to rate the perceived comfort in lab tests performed on a seating-buck by comparing three configurations (5 min each): a standard seat, seat with the removable support, seat with integrated support. Subjective data (by questionnaires) and objective data (interface pressure between backrest and driver) have been acquired and statistically processed. In addition, real driving tests have been performed to test the actual performance of the removable support in term of perceived comfort comparing it with the standard seat. RESULTS: Statistical correlations between subjective and objective data showed interesting results in comfort improvement through the adopted solutions. Real driving tests showed an improvement in comfort perception with the lumbar-sacral support towards the standard seat. CONCLUSIONS: Thanks to the virtual prototyping and the application of previous knowledge, coming from literature and experience, a solution for improving the overall comfort and reduce the lumbar/sacral pain while driving has been developed, tested, and assessed.

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