Equilibrium conversions
for the direct condensation of MeOH and
EtOH with CO
2
to give dimethyl- and diethyl carbonate,
respectively, have been calculated over a range of experimentally
relevant conditions. The validity of these calculations has been verified
in both batch and continuous flow experiments over a heterogeneous
CeO
2
catalyst. Operating under optimized conditions of
140 °C and 200 bar CO
2
, record productivities of 235
mmol/L·h DMC and 241 mmol/L·h DEC have been achieved using
neat alcohol dissolved in a continuous flow of supercritical CO
2
. Using our thermodynamic model, we show that to achieve maximum
product yield, both dialkyl carbonates and water should be continuously
removed from the reactor instead of the conventionally used strategy
of removing water alone, which is much less efficient. Catalyst stability
rather than activity emerges as the prime limiting factor and should
thus become the focus of future catalyst development.
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