Producers in the western United States commonly use spray water at the feed bunk and fans in the lying area to mitigate heat stress in dairy cows. Often, spray water cycles on and off with fans turning on when a preset air temperature is reached. Although this method can be effective, innovative strategies are needed to reduce water and energy use. We evaluated the effectiveness and resource efficiency of 4 cooling treatments on behavioral and physiological responses in dairy cows housed in a freestall barn: (1) conductive cooling in which mats with recirculating evaporatively cooled water were buried under sand bedding (Mat; activated at 18.9°C); (2) targeted convective cooling in which evaporatively cooled air was directed toward the cows through fabric ducts with nozzles at both the feed bunk and lying areas (Targeted Air; activated at 22°C); (3) evaporative cooling, with spray water in the feed area and fan over the freestalls (Baseline; activated at 22°C); and (4) evaporative cooling with half the amount of spray water used in the Baseline and the fan moved to the feed bunk (Optimized Baseline; activated at 22°C). In a crossover design, 8 groups of cows (4/ group) producing an average (± standard deviation) of 37.5 ± 4.5 kg/d of milk were tested for 3 d per treatment. For ethical reasons, beginning at 30°C, the Mat treatment was supplemented with Baseline cooling and the Targeted Air treatment had spray water at the Optimized Baseline rate. We recorded body temperature, posture, and location within the pen every 3 min for 24 h/d, and respiration rates every 30 min daily from 1000 to 1900 h. Daily air temperature averaged (±SD) 26.3 ± 7.1°C during 24 h and 33.3 ± 4°C from 1000 to 1900 h. We used pairwise comparisons of each treat-ment to Baseline to evaluate response variables. Milk production did not differ across treatments, nor did time spent lying (51 ± 2%/d on average). Respiration rates did not differ across treatments overall (61 ± 3 breaths/min), but on an hourly basis, cows in the Mat treatment had a significantly higher rate than those in Baseline, at h 10 and 11 (70 vs. 58-59 breaths/min). Body temperature averaged 38.7 ± 0.05°C across treatments and was 0.2 to 0.3°C higher in the Mat treatment than in Baseline at h 10, 11, 20, 21, and 22. These results collectively indicate that the Mat treatment did not effectively reduce indicators of heat load compared with Baseline. In contrast, Targeted Air and Optimized Baseline were both effective but differed in aspects of efficiency. Targeted Air used the least amount of water but the most energy of all options tested. In conclusion, more efficient heat abatement options were identified, particularly an Optimized Baseline strategy, which cut water use in half, required the same amount of energy as the Baseline, and maintained similar physiological and behavioral responses in cows.
The design of, and preliminary on-sun tests on, an 8 cm × 8 cm microchannel supercritical carbon dioxide (sCO2) receiver is presented. The receiver has a laminated design, wherein sheets of Haynes 230 nickel superalloy are patterned and diffusion bonded to form microscale flow passages. The microscale pattern is in the form of square pins with width and height of 500 μm and 200 μm respectively. The pins are arranged in an in-line pattern with respect to the flow direction. The longitudinal and transverse pitch ratios of the micro pin fins are identical and equal to two times the side width of the pillar. A sCO2 test facility is developed with the ability to supply sCO2 at 200 bar pressure and at temperatures between 300–500°C to the receiver inlet. The sCO2 facility is coupled to a seven meter diameter parabolic dish with a 25 kW rating and a concentration ratio of about 800. On-sun tests are performed at a receiver inlet pressure of 150 bar and a receiver inlet temperature between 110–130°C. Receiver and thermal efficiencies in excess of 0.91 and 0.96 respectively for the incident heat flux ranging from 8 to 80 W/cm2, and average surface temperatures ranging from 150–550°C are obtained in these experiments.
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