This paper outlines the conversion of a domestic microwave oven for use in composite curing applications. It compares several strategies for temperature control. The converted oven has vacuum ports, connectors, and fiber optic thermocouple sensors. Experimental data are provided for each control strategy based on a 200 mm × 200 mm eight-ply prepreg laminate. The degree of cure is established for the test samples by thermal analysis techniques. Multiphysics simulation is used to model the electromagnetic and heating effects in the system, and a common and inexpensive method of approximating the available microwave power is used. The low cost of the microwave components and the ease of conversion are desirable characteristics in this application.

Although metals are the most commonly used tooling materials to cure composites, they do not provide optimal results in a microwave environment. Following a selection process based on the properties of the materials, an alternative tooling material in carbon fibre reinforced plastic (CFRP) was successfully utilised to cure CFRP panels in laboratory and industrial microwaves. The conductive carbon fibres in the tool facilitated the fast heat transfer across the part. Other tooling materials including a glass fibre cyanate ester prepreg and tooling board were trialled, although the latter exhibited damage during cure. These advantages demonstrate that the CFRP tool is a compatible material that can be used when microwave curing composites.

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