Investigations on gas-liquid flows in horizontal pipes are of immanent importance for Reactor Safety Research. In case of a breakage of the main cooling circuit of a Pressurized Water Reactor (PWR), the pressure losses of the gas-liquid flow significantly govern the loss of coolant rate. The flow regime is largely determined by liquid and gas superficial velocities and contains slug flow that causes high-pressure pulsations to the infrastructure of the main cooling circuit. Experimental and numerical investigations on adiabatic slug flow of a water-air system were carried out in a horizontal pipe of about 10 m length and 54 mm diameter at atmospheric pressure and room temperature. Stereoscopic high-speed Particle Image Velocimetry in combination with Laser Induced Fluorescence was successfully applied on round pipe geometry to determine instantaneous three-dimensional water velocity fields of slug flows. After grid independence studies, numerical simulations were run with the open-source CFD program OpenFOAM. The solver uses the VOF method (Volume of Fluid) with phase-fraction interface capturing approach based on interface compression. It provides mesh refinement at the interfacial area to improve resolution of the interface between the two phases. Furthermore, standard k-ε turbulence model was applied in an unsteady Reynolds averaged Navier Stokes (URANS) model to resolve self-induced slug formation. The aim of this work is to present the feasibility of both relatively novel possibilities of determining two-phase slug flows in pipes. Experimental and numerical results allow the comparison of the slug initiation and expansion process with respect to their axial velocities and cross-sectional void fractions.
This study investigates the influence of the fuel injection strategy on safety against flashback in a gas turbine model combustor with premixing of H2-air-mixtures. The flashback propensity is quantified and the flashback mechanism is identified experimentally. The A2EV swirler concept exhibits a hollow, thick walled conical structure with four tangential slots. Four fuel injector geometries were tested. One of them injects the fuel orthogonal to the air flow in the slots (jet-in-crossflow-injector, JICI). Three injector types introduce the fuel almost isokinetic to the air flow at the trailing edge of the swirler slots (trailing edge injector, TEI). Velocity and mixing fields in mixing zone and combustion chamber in isothermal water flow were measured with High-speed-Particle-Image-Velocimetry (PIV) and Highspeed-Laser-Induced-Fluorescence (LIF). The flashback limit was determined under atmospheric pressure for three air mass flows and 673 K preheat temperature for H2-air-mixtures. Flashback mechanism and trajectory of the flame tip during flashback were identified with two stereoscopically oriented intensified high-speed cameras observing the OH* radiation. We notice flashback in the core flow due to Combustion Induced Vortex Breakdown (CIVB) and Turbulent upstream Flame Propagation (TFP) near the wall dependent on the injector type. The Flashback Resistance (FBR) defined as the ratio between a characteristic flow speed and a characteristic flame speed measures the direction of propagation of a turbulent flame in the flow field. Although CIVB cannot be predicted solely based on the FBR, its distribution gives evidence for CIVB-prone states. The fuel should be injected preferably isokinetic to the air flow along the entire trailing edge in oder to reduce the RMS fluctuation of velocity and fuel concentration. The characteristic velocity in the entire cross section of the combustion chamber inlet should be at least twice the characteristic flame speed. The position of the stagnation point should be tuned to be located in the combustion chamber by adjusting the axial momentum. Those measures lead to safe operation with highly reactive fuels at high equivalence ratios.
This study investigates the influence of the fuel injection strategy on safety against flashback in a gas turbine model combustor with premixing of H2–air mixtures. The flashback propensity is quantified and the flashback mechanism is identified experimentally. The A2EV swirler concept exhibits a hollow, thick-walled conical structure with four tangential slots. Four fuel injector geometries were tested. One of them injects the fuel orthogonal to the air flow in the slots (jet-in-crossflow injector (JICI)). Three injector types introduce the fuel almost isokinetic to the air flow at the trailing edge of the swirler slots (trailing edge injector (TEI)). Velocity and mixing fields in mixing zone and combustion chamber in isothermal water flow were measured with high-speed particle image velocimetry (PIV) and high-speed laser-induced fluorescence (LIF). The flashback limit was determined under atmospheric pressure for three air mass flows and 673 K preheat temperature for H2–air mixtures. Flashback mechanism and trajectory of the flame tip during flashback were identified with two stereoscopically oriented intensified high-speed cameras observing the OH* radiation. We notice flashback in the core flow due to combustion-induced vortex breakdown (CIVB) and turbulent flame propagation (TFP) near the wall dependent on the injector type. The flashback resistance (FBR) defined as the ratio between a characteristic flow speed and a characteristic flame speed measures the direction of propagation of a turbulent flame in the flow field. Although CIVB cannot be predicted solely based on the FBR, its distribution gives evidence for CIVB-prone states. The fuel should be injected preferably isokinetic to the air flow along the entire trailing edge in order to reduce the RMS fluctuation of velocity and fuel concentration. The characteristic velocity in the entire cross section of the combustion chamber inlet should be at least twice the characteristic flame speed. The position of the stagnation point should be tuned to be located in the combustion chamber by adjusting the axial momentum. Those measures lead to safe operation with highly reactive fuels at high equivalence ratios.
Flashback (FB) and self-ignition in the premixing zone of typical gas turbine swirl combustors in lean premixed operation are immanent risks and can lead to damage and failure of components. Thus, steady combustion in the premixing zone must be avoided under all circumstances. This study experimentally investigates the flame holding propensity of fuel injectors in the swirler of a gas turbine model combustor with premixing of H2–natural gas (NG)–air mixtures under atmospheric pressure and proposes a model to predict the limit for safe operation. The A2EV swirler concept exhibits a hollow, thick walled conical structure with four tangential slots. Four fuel injector geometries were tested. One of them injects the fuel orthogonal to the air flow in the slots (jet-in-crossflow injector, JICI). Three injector types introduce the fuel almost isokinetic to the air flow at the trailing edge of the swirler slots (trailing edge injector, TEI). A cylindrical duct and a window in the swirler made of quartz glass allow the application of optical diagnostics (OH* chemiluminescence and planar laser induced fluorescence of the OH radical (OH-PLIF)) inside the swirler. The fuel–air mixture was ignited with a focused single laser pulse during steady operation. The position of ignition was located inside the swirler in proximity to a fuel injection hole. If the flame was washed out of the premixing zone not later than 4 s after the ignition, the operation point was defined as safe. Operation points were investigated at three air mass flows, three air ratios, two air preheat temperatures (573 K and 673 K), and 40 to 100 percent per volume hydrogen in the fuel composed of hydrogen and natural gas. The determined safety limit for atmospheric pressure yields a similarity rule based on a critical Damköhler number. Application of the proposed rule at conditions typical for gas turbines leads to these safety limits for the A2EV burner: With the TEIs, the swirler can safely operate with up to 80 percent per volume hydrogen content in the fuel at an air ratio of two. With the JIC injector, safe operation at stoichiometric conditions and 95 percent per volume hydrogen is possible.
Flashback and self-ignition in the premixing zone of typical gas turbine swirl combustors in lean premixed operation are immanent risks and can lead to damage and failure of components. Thus, steady combustion in the premixing zone must be avoided under all circumstances. This study experimentally investigates the flame holding propensity of fuel injectors in the swirler of a gas turbine model combustor with premixing of H2-NG-air-mixtures under atmospheric pressure and proposes a model to predict the limit for safe operation. The A2EV swirler concept exhibits a hollow, thick walled conical structure with four tangential slots. Four fuel injector geometries were tested. One of them injects the fuel orthogonal to the air flow in the slots (jet-in-crossflow-injector, JICI). Three injector types introduce the fuel almost isokinetic to the air flow at the trailing edge of the swirler slots (trailing edge injector, TEI). A cylindrical duct and a window in the swirler made of quartz glass allow the application of optical diagnostics (OH* chemiluminescence and Planar Laser Induced Fluorescence of the OH radical (OH-PLIF)) inside the swirler. The fuel-air-mixture was ignited with a focused single laser pulse during steady operation. The position of ignition was located inside the swirler in proximity to a fuel injection hole. If the flame was washed out of the premixing zone not later than four seconds after the ignition the operation point was defined as safe. Operation points were investigated at three air mass flows, three air ratios, two air preheat temperatures (573 K, 673 K) and 40 to 100 percent per volume hydrogen in the fuel composed of hydrogen and natural gas. The determined safety limit for atmospheric pressure yields a similarity rule based on a critical Damköhler number. Application of the proposed rule at conditions typical for gas turbines leads to these safety limits for the A2EV burner: With the TEIs the swirler can safely operate with up to 80 percent per volume hydrogen content in the fuel at an air ratio of two. With the JIC injector safe operation at stoichiometric conditions and 95 percent per volume hydrogen is possible.
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