Nowadays a preliminary assessment on environmental impact of a new product is becoming more and more important. It is useful for a designer to access to a comprehensive methodology that supports configuration assessments taking into account the whole product lifecycle from the beginning of conceptual phase. To develop a competitive product, and particularly a gas turbine, each design trade-off needs to be performed considering not only the typical parameters such as performances, life and costs but also the cradle-to-grave environmental impact. Scope of the following paper is the application of design-for-Environment methodology to different architectures of GT compressor rotor module. Three design alternatives are analyzed and compared in terms of ELCA considering their design, material selection, manufacturing process and operating life. Specific considerations are proposed as a result of the combination of traditional design practices with environmental assessment. This study highlighted that number of parts, weight and amount of material removed or scraped that is, in other words, the level of production process optimization, are the key factors to control the environmental impact of a product.

Nowadays a preliminary evaluation of environmental impact of a new product becomes more and more important, especially when the case study refers to an industrial gas turbine both for power generation and mechanical drive applications. The environmental impact evaluation, as well as the preliminary lifecycle cost analysis, will represent a critical driver to develop a competitive product during the conceptual design phase where the engine architecture is an outcome of different alternatives trade-offs. Scope of the following paper is the presentation of a set of Design-for-Environment considerations obtained through gas turbine functional decomposition in modules, identification of the most critical, assessment of their contribution compared to the whole engine in terms of environmental impact as well as the effect on the engine use depending on ambient and operating conditions. The outcome of this study is an approach to preliminarily evaluate the engine life-cycle impact as well as a set of indications to drive machine architecture, material selection and production processes towards the sustainability during manufacturing and operational phases.