In this paper, an optimal gain tuning method for PID controllers is proposed using a novel combination of a simplified Ant Colony Optimization algorithm and Nelder-Mead method (ACO-NM) including a new procedure to constrain NM. To address Proportional-Integral-Derivative (PID) controller tuning for the Automatic Voltage Regulator (AVR) system, this paper presents a metaanalysis of the literature on PID parameter sets solving the AVR problem. The investigation confirms that the proposed ACO-NM obtains better or equivalent PID solutions and exhibits higher computational efficiency than previously published methods. The proposed ACO-NM application is extended to realistic conditions by considering robustness to AVR process parameters, control signal saturation and noisy measurements as well as tuning a two-degree-of-freedom PID controller (2DOF-PID). For this type of PID, a new objective function is also proposed to manage control signal constraints. Finally, real time control experiments confirm the performance of the proposed 2DOF-PIDs in quasi-real conditions. Furthermore, the efficiency of the algorithm is confirmed by comparing its results to other optimization algorithms and NM combinations using benchmark functions.

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