Due to its low cost and easy use, the use of material extrusion (MEX) as an additive manufacturing (AM) technology has increased rapidly in recent years. However, this process mainly involves the processing of new plastics. Combining the MEX process with polyethylene terephthalate (PET), which offers a high potential for mechanical and chemical recyclability, opens up a broad spectrum of reutilization possibilities. Turning used PET bottles into printable filament for MEX is not only a recycling option, but also an attractive upcycling scenario that can lead to the production of complex, functional parts. This work analyzes the process of extruding recycled PET bottle flakes into a filament, taking different extrusion screws and extrusion parameters into account. The filament is subsequently processed with MEX into tensile tests. An accompanying thermal, rheological and mechanical characterization of the recycled resin is performed to offer a comparison to the virgin material and a commercially available glycol modified polyethylene terephthalate (PETG) filament. The results show the importance of adequate drying parameters prior to the extrusion and the sensitivity of the material to moisture, leading to degradation. The recycled material is more prone to degradation and presents lower viscosities. Mechanical tests display a higher tensile strength of the recycled and virgin resin in comparison to the PETG. The extrusion of the used PET into a filament and the subsequent printing with the MEX process offers a viable recycling process for the discarded material.

This study describes the dentoalveolar and palatal growth during the first months of life. Knowledge concerning this development is essential to avoid unwanted events such as mucosal ulcerations or restriction of growth when cleft-lip and palate (CLP) patients are treated. The results involve the generation of CAD/CAM CLP-feeding plates. Intraoral impressions from 32 healthy newborns were taken monthly for 5 months, supplemented by measurements of body weight, length, and occipital-frontal head circumference. The casts were digitalized, and two observers manually selected defined anatomical landmarks on virtual 3-D models. The distances between these landmarks were evaluted. Statistical analysis included an inter-rater agreement analysis and the determination of growth. In total, 213 casts were analyzed, with 65 models excluded because of inaccuracies in impression-taking or cast production. Overall longitudinal growth was 20.3%, whereas transversal growth reached a maximum of 21.1%. Vertical growth was 32.4% at the tuberal level. On the basis of these results, a semiautomated series of feeding plates allowing for monthly expansion could be generated. The acquired data serve as a useful reference for other pediatric and orthofacial investigations and treatments. One such application is the automated, fully virtual manufacture of CLP-feeding plates based on only one impression-taking. Our data reveal when caution is needed to prevent ulceration. The series of plates generated can minimize the time-consuming impression-taking and the production of further plaster models. The method of measurement is suitable for documentary purposes. Clin. Anat. 30:846-854, 2017. © 2017 Wiley Periodicals, Inc.

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Validation is an important step after a calibration of models in order to assess their quality. In this work, new test equipment is presented that provides a comprehensive database for validation of material models for numerical analyses using FE simulation in sheet metal forming: the MUC-Test (acronym for Material Under Control). The introduced validation strategy is based on a comparison of experimental results with a numerical representation of the MUC-Test in terms of punch force and major and minor strain. The data comparison approach uses a full-field comparison over a wide range of punch stroke and thus considers the hardening behavior of the models. Extensive parameter studies are performed to investigate numerical, process and material model parameters regarding their influence on the test results. The presented validation method is applied to three materials of different material classes: The microalloyed steel HC340LA, the dual-phase steel DP590HD and the aluminum alloy AA5754. Furthermore, different material models based on the same database are compared for the DP590HD, showing the potential to identify suitable material models for specific requirements. Finally, equivalent material models based on different calibration strategies are compared. In conclusion, it is shown that the MUC-Test can be used to evaluate and compare different material models in terms of their ability to represent real material behavior in an effective and efficient way.

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