The aim of this study was to evaluate the effects of specific thermal energy (STE) application at the extrusion preconditioning stage on the processing parameters, starch gelatinization, kibble macrostructure, nutrient digestibility, feces characteristics, and palatability of a dog food formulation. Two experiments were conducted, and both used the same dog food recipe. In the first experiment, six amounts of STE were applied by changing steam infusion in the preconditioner to obtain the following discharge mass temperatures: 45°C, 55°C, 65°C, 75°C, 85°C, and 95°C. After evaluating the processing and kibble characteristics, the diets were fed to 36 dogs (six dogs per diet), and nutrient digestibility was determined by total feces collection. Palatability comparisons were carried out with 36 dogs using the two-pan method. Results were analyzed by analysis of variance (ANOVA), and means evaluated by polynomial contrasts according to the STE application (P < 0.05). In the second experiment, three treatments were produced. The extruder was operated with preconditioner mass temperature of 45°C, and the amperage documented. On the sequence, the preconditioner mass temperature was increased to 95°C, and the reduction on amperage was recorded. The extruder feed rate was them increased until a motor amperage equivalent to that of treatment 45°C was observed but keeping constant preconditioner mass temperature at 95°C. Processing and kibble characteristics were evaluated. Results were analyzed by ANOVA with means separated by Tukey's test (P < 0.05). In experiment one, a quadratic reduction of specific mechanical energy (SME) implementation with increasing STE was verified (P = 0.004), with a linear increase in total specific energy application to mass (P < 0.001). Regarding the relationship of starch gelatinization with increasing STE, a quadratic increase after preconditioning and a linear increase in kibbles after drying were verified (P < 0.001). Kibble expansion increased (bulk density, expansion rate, specific length), and hardness decreased with increasing STE (P < 0.001). Apparent nutrient digestibility and food palatability did not change according to STE application. Feces dry matter increased (P = 0.003), but pH and fermentation product content did not change. In experiment two, increasing STE was able to substantially elevate the mass production of the extrusion system while keeping the

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Soya bean protein concentrate (SPC) with two particle sizes were evaluated on extrusion parameters, kibble formation, digestibility and palatability of dog foods. Eight diets were extruded: PBM-control diet based on poultry by-product meal (PBM); GM-a diet in which corn gluten meal (GM) replaced 45% of the diet protein; cSPC15%, cSPC30% and cSPC45%-diets in which SPC of coarse particle size (600 μm) replaced 15%, 30% and 45% of the diet protein; and sSPC15%, sSPC30% and sSPC45%-diets in which SPC of small particle size (200 μm) replaced 15%, 30% and 45% of the diet protein. The digestibility of nutrients was evaluated for the PBM, GM, cSPC45% and sSPC45% diets, using six dogs per food. The PBM, GM and cSPC45% diets were compared for palatability. Data were submitted for analysis of variance, and the means were compared by polynomial contrasts or Tukey's test (p < .05). The cSPC increased the specific mechanical energy (SME) application, extrusion temperature and pressure linearly, resulting in lower kibble density and higher expansion and starch gelatinization (SG) (p < .01). When comparing the PBM, GM, cSPC45% and sSPC45% diets, higher SME, extrusion temperature and pressure, SG and kibble expansion were verified for the cSPC45% diet (p < .05). The DM, fat and crude protein digestibility were similar among diets. Faecal pH, ammonia and lactate did not differ, demonstrating that the removal of oligosaccharides and soluble non-starch polysaccharides of SPC produces an ingredient with mostly non-fermentable fibre. Dogs preferred the PBM to the GM diet (p < .05), but consumed the PBM and cSPC45% foods equally. In conclusion, SPC exhibited good extrusion functionality, favouring kibble expansion and SG, with high digestibility, similar to that of PBM. The removal of soluble compounds from soya beans resulted in an ingredient with low fermentable fibre content, which did not alter faecal formation or characteristics.

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Fiber supplemented extruded foods are produced by pet food companies to help with several specific health conditions. The fiber material, however, is difficult to incorporate efficiently into dry kibble diets for dogs. The aim of the study was to evaluate the influence of citrus pulp pellet (CPP), the solid waste part of the production of orange juice characterized by a good proportion of soluble and fermentable fiber, on extrusion traits, kibble macrostructure, starch gelatinization and in vitro digestibility of dog foods. A control formula (CO) was developed for dogs. CPP was added to CO at different inclusion levels: 5%, 10%, 15% and 20%. Foods were extruded in a single screw extruder using two different die diameters (dd): 5 mm and 7 mm. CPP inclusion with 5 mm dd did not affect bulk and piece density and resulted in a lower impact on kibble expansion; It also resulted in greater starch gelatinization and kibble expansion compared to the 7 mm dd configuration (p < 0.01). In addition to the nutritional implications, recycling and proper uses of this material exemplified in the present study by the exploration of CPP as a fiber source to dogs, this method can improve sustainable agriculture by transforming low-quality materials into high-quality foods.