Abstract

We describe a simple self-limiting electroless deposition process whereby conformal, nanoscale iron oxide (FeO(x)) coatings are generated at the interior and exterior surfaces of macroscopically thick ( approximately 90 microm) carbon nanofoam paper substrates via redox reaction with aqueous K(2)FeO(4). The resulting FeO(x)-carbon nanofoams are characterized as device-ready electrode structures for aqueous electrochemical capacitors and they demonstrate a 3-to-7 fold increase in charge-storage capacity relative to the native carbon nanofoam when cycled in a mild aqueous electrolyte (2.5 M Li(2)SO(4)), yielding mass-, volume-, and footprint-normalized capacitances of 84 F g(-1), 121 F cm(-3), and 0.85 F cm(-2), respectively, even at modest FeO(x) loadings (27 wt %). The additional charge-storage capacity arises from faradaic pseudocapacitance of the FeO(x) coating, delivering specific capacitance >300 F g(-1) normalized to the content of FeO(x) as FeOOH, as verified by electrochemical measurements and in situ X-ray absorption spectroscopy. The additional capacitance is electrochemically addressable within tens of seconds, a time scale of relevance for high-rate electrochemical charge storage. We also demonstrate that the addition of borate to buffer the Li(2)SO(4) electrolyte effectively suppresses the electrochemical dissolution of the FeO(x) coating, resulting in <20% capacitance fade over 1000 consecutive cycles.

Transition metal oxides that mix electronic and ionic conductivity are essential active components of many electrochemical charge-storage devices, ranging from primary alkaline cells to more advanced rechargeable Li-ion batteries. In these devices, charge storage occurs via cation-insertion/deinsertion mechanisms in conjunction with the reduction/oxidation of metal sites in the oxide. Batteries that incorporate such metal oxides are typically designed for high specific energy, but not necessarily for high specific power. Electrochemical capacitors (ECs), which are typically composed of symmetric high-surface-area carbon electrodes that store charge via double-layer capacitance, deliver their energy in time scales of seconds, but at much lower specific energy than batteries. The fast, reversible faradaic reactions (typically described as "pseudocapacitance") of particular nanoscale metal oxides (e.g., ruthenium and manganese oxides) provide a strategy for bridging the power/energy performance gap between batteries and conventional ECs. These processes enhance charge-storage capacity to boost specific energy, while maintaining the few-second timescale of the charge-discharge response of carbon-based ECs. In this Account, we describe three examples of redox-based deposition of EC-relevant metal oxides (MnO2, FeOx, and RuO2) and discuss their potential deployment in next-generation ECs that use aqueous electrolytes. To extract the maximum pseudocapacitance functionality of metal oxides, one must carefully consider how they are synthesized and subsequently integrated into practical electrode structures. Expressing the metal oxide in a nanoscale form often enhances electrochemical utilization (maximizing specific capacitance) and facilitates high-rate operation for both charge and discharge. The "wiring" of the metal oxide, in terms of both electron and ion transport, when fabricated into a practical electrode architecture, is also a critical design parameter for achieving characteristic EC charge-discharge timescales. For example, conductive carbon must often be combined with the poorly conductive metal oxides to provide long-range electron pathways through the electrode. However, the ad hoc mixing of discrete carbon and oxide powders into composite electrodes may not support optimal utilization or rate performance. As an alternative, nanoscale metal oxides of interest for ECs can be synthesized directly on the surfaces of nanostructured carbons, with the carbon surface acting as a sacrificial reductant when exposed to a solution-phase, oxidizing precursor of the desired metal oxide (e.g., MnO4(-) for MnO2). These redox deposition methods can be applied to advanced carbon nanoarchitectures with well-designed pore structures. These architectures promote effective electrolyte infiltration and ion transport to the nanoscale metal oxide domains within the electrode architecture, which further enhances high-rate operation.

No abstract

Custom catalyst-coated membranes (CCMs) and membrane electrode assemblies (MEAs) are necessary for the evaluation of advanced electrocatalysts, gas diffusion media (GDM), ionomers, polymer electrolyte membranes (PEMs), and electrode structures designed for use in next-generation fuel cells, electrolyzers, or flow batteries. This Feature provides a reliable and reproducible fabrication protocol for laboratory scale (10 cm) fuel cells based on ultrasonic spray deposition of a standard Pt/carbon electrocatalyst directly onto a perfluorosulfonic acid PEM.