We demonstrate a facile fabrication method to make chemical gas sensors using single-walled carbon nanotubes (SWNT) electrochemically functionalized with polyaniline (PANI). The potential advantage of this method is to enable targeted functionalization with different materials to allow for creation of high-density individually addressable nanosensor arrays. PANI-SWNT network based sensors were tested for on-line monitoring of ammonia gas. The results show a superior sensitivity of 2.44% DR/R per ppm v NH 3 (which is more than 60 times higher than intrinsic SWNT based sensors), a detection limit as low as 50 ppb v , and good reproducibility upon repeated exposure to 10 ppm v NH 3 . The typical response time of the sensors at room temperature is on the order of minutes and the recovery time is a few hours. Higher sensitivities were observed at lower temperatures. These results indicate that electrochemical functionalization of SWNTs provides a promising new method of creating highly advanced nanosensors with improved sensitivity, detection limit, and reproducibility.

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