No abstract

The circular frame of the Ilizarov fixator can be modified to reflect anatomic variations and treatment aims. However, these modifications in the frame system cannot always achieve the mechanical performance of the standard frame system. A standard system has two rings in each bone fragment connected by four longitudinal bars on each side of the ring. In this study, the mechanical performances of one standard and eight modified frame systems were compared. Each system was loaded on a material testing machine, with calculation of axial compression, four-point bending, and torsion. As a result, systems that were modified with drop wires and Schanz screws 45 degrees oblique to the wires on the proximal ring provided a mechanical performance closer to the standard system than systems with other modifications.

No abstract

The side supporting flange of the bottom platen of an 800 ton hydraulic press fractured after 9 x 10's cycles under a maximum load of 530 tons. The platen material specified in the design was cast steel 52. Metallographic examination of the fracture surface indicated that the platen had failed in fatigue as a result of a high stress concentration in a sharp 0.6 mm (0.02 in.) radius fillet. Stress analysis and fracture mechanics predictions revealed that there was also danger of fatigue failure for platens with the design radius of 10 mm (0. 4 in.) if the press operates at 800 tons. It was recommended that the remaining life of similar presses be assessed periodically controlling the cracks, their dimensions, and their propagation rates. An increase in the radius of the fillet was also recommended.