In this study, we investigated the effect of polymer type, composition, and interface on the structural and mechanical properties of core-sheath type bicomponent nonwoven fibers. These fibers were produced using poly(ethylene terephthalate)/polyethylene (PET/PE), polyamide 6/polyethylene (PA6/PE), polyamide 6/polypropylene (PA6/PP), polypropylene/polyethylene (PP/PE) polymer configurations at varying compositions. The crystallinity, crystalline structure, and thermal behavior of each component in bicomponent fibers were studied and compared with their homocomponent counterparts. We found that the fiber structure of the core component was enhanced in PET/PE, PA6/PE, and PA6/PP whereas that of the sheath component was degraded in all polymer combinations compared to corresponding single component fibers. The degrees of these changes were also shown to be composition dependent. These results were attributed to the mutual interaction between two components and its effect on the thermal and stress histories experienced by polymers during bicomponent fiber spinning. For the interface study, the polymer-polymer compatibility and the interfacial adhesion for the laminates of corresponding polymeric films were determined. It was shown that PP/PE was the most compatible polymer pairing with the highest interfacial adhesion value. On the other hand, PET/PE was found to be the most incompatible polymer pairings followed by PA6/PP and PA6/PE. Accordingly, the tensile strength values of the bicomponent fibers deviated from the theoretically estimated values depending on core-sheath compatibility. Thus, while PP/PE yielded a higher tensile strength value than estimated, other polymer combinations showed lower values in accordance with their degree of incompatibility and interfacial adhesion. These results unveiled the direct relation between interface and tensile response of the bicomponent fiber.

Electrospinning technique was used to produce ultrafine fibers from thermoplastic polyurethane (TPU). A direct comparison between melt and solution electrospinning of TPU was provided for the evaluation of process-structure relationship. It was found that the deposition rate of melt electrospinning (0.6 g h À1 ) is four times higher than that of solution electrospinning (0.125 g h À1 ) for TPU under the same processing condition. However, the average fiber diameters of solution electrospun TPUs (220-280 nm) were much lower than those of melt electrospun TPUs (4-8 lm). The effect of processing variables including collection distance and electric field strength on the electrospun fiber diameter and morphology was also studied. The findings indicate that increasing the electric field strength yielded more electrical forces acting on polymer jet and resulted in a decrease in fiber diameter as a result of more fiber drawing in both solution and melt electrospun fibers. It was also demonstrated that increasing the collection distance led to an improvement in the solidification of melt electrospun fibers and thus less fused fibers were obtained. Finally, a close investigation of fiber structures revealed that melt electrospun TPU fibers had smooth surface, whereas solution electrospun TPU fibers showed high intensity of cracks on the fiber surface.

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This study focuses on the development of superhydrophobic and alcohol-repellent medical nonwoven fabrics via electrohydrodynamic atomization (electrospraying). It also compares the effectiveness of electrospraying with conventional pad-dry-cure finishing application. A commercial fluorochemical finishing agent was used to prepare fluorochemical solutions at varying concentrations (0.9–9 wt%). Electrospraying characteristics of these solutions were determined with characterizing their solution properties such as viscosity, conductivity and surface tension. After the successful applications of fluorochemical solutions on nonwoven fabrics via padding and electrospraying, wet pick-up ratios and weight gains of these fabrics were calculated. Also, water and alcohol repellencies of the coated fabrics were characterized with water contact angle and alcohol contact angle measurements. According to our findings, electrospraying application yielded less chemical consumption and higher water contact angle and alcohol contact angle results than padding. Increasing solution concentration and application time for electrospraying enhanced water contact angle values, which reached a maximum level (up to 156°) and afterwards remained almost constant depending on these variables. Thus, their limits to achieve superhydrophobic surfaces were able to be determined. Electrosprayed nonwovens were also shown to be alcohol-repellent against alcohol/water mixture of 70/30 (v/v%) whereas that was 30/70 (v/v%) for padded nonwovens. The investigation of the electrosprayed surfaces revealed a very less coating on the uppermost side of surface fibres which mostly led to the enhanced water and alcohol repellencies. One of the other important outcomes of this study is that there was no significant change on the comfort properties of nonwoven fabrics after the electrospraying application.

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