A fundamental understanding of the thermal behavior of reinforcement materials is crucial to fully exploit their properties in composites. Boron nitride nanotubes (BNNTs), structural analogues to carbon nanotubes, are a strong candidate for nanofillers in high-temperature composites due to their high thermal stability, oxidation resistance, excellent mechanical properties, and high thermal conductivity. In this paper, samples of high-quality, high-purity BNNTs were tested to thermal failure in an inert atmosphere for the first time up to 2500 °C. A significant fraction of the BNNTs survived temperatures as high as 2200°, and the BNNT samples were completely undamaged at temperatures as high as 1800 °C. Boron nitride (BN) nanopowders were tested identically to perform a comparative study, as hexagonal BN is commonly found in purified BNNT samples. Observed color darkening, significant weight loss, an increased boron atomic level, significant weight gain upon oxidation, the presence of boron oxide compounds in an oxidized sample, and the observed boron clusters at the nanoscale indicate dissociation of B-N bonds in the BNNT sample at 2200 °C. The stability of BNNT structures was observed up to 2000 °C, with local/partial wall dissociation or unzipping, and complete survivability of highly crystalline BNNTs is demonstrated up to 1800 °C. This paper presents the first-ever study on extreme temperature thermal stability of purified BNNTs in an inert atmosphere analogous to manufacturing processes for high-temperature nanocomposites.

Boron nitride nanotubes (BNNTs) are the perfect candidate for nanofillers in high-temperature multifunctional ceramics due to their high thermal stability, oxidation resistance, good mechanical properties, high thermal conductivity, and radiation shielding. In this paper, 3D printed ceramic nanocomposite with 0.1 wt% of BNNT was prepared by fusing it at high temperatures. Samples were built with three different print directions to study the effect of print layers on mechanical performance along with BNNT addition. Dynamic mechanical analysis is performed to study the length effect of nanoscale reinforcements on the mechanical properties of the printed ceramic composites reporting significant improvements up to 55% in bending strength and 72% in bending modulus with just 0.1 wt% BNNT addition. A 63% thermal diffusivity improvement of ceramic by adding BNNTs is observed using laser flash analysis. The bridging and pull-out effect of nanotubes with a longer aspect ratio was observed with high-resolution microscopy. Such composites' modeling and simulation approaches are crucial for virtual testing and industrial applications. Understanding the effect of nanoscale synthetic fillers for 3D printed high-temperature ceramics can revolutionize future extreme environment structures.

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