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The electronic nose system is widely used in tea aroma detecting, and the sensor array plays a fundamental role for obtaining good results. Here, a sensor array optimization (SAO) method based on correlation coefficient and cluster analysis (CA) is proposed. First, correlation coefficient and distinguishing performance value (DPV) are calculated to eliminate redundant sensors. Then, the sensor independence is obtained through cluster analysis and the number of sensors is confirmed. Finally, the optimized sensor array is constructed. According to the results of the proposed method, sensor array for green tea (LG), fried green tea (LF) and baked green tea (LB) are constructed, and validation experiments are carried out. The classification accuracy using methods of linear discriminant analysis (LDA) based on the average value (LDA-ave) combined with nearest-neighbor classifier (NNC) can almost reach 94.44~100%. When the proposed method is used to discriminate between various grades of West Lake Longjing tea, LF can show comparable performance to that of the German PEN2 electronic nose. The electronic nose SAO method proposed in this paper can effectively eliminate redundant sensors and improve the quality of original tea aroma data. With fewer sensors, the optimized sensor array contributes to the miniaturization and cost reduction of the electronic nose system.

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