Ground granulated blast furnace slag (BFS) and fly ash (FA) are iron-making industry and power plant byproducts, respectively. Although their use in concrete is quite common, investigation of the effects of these inorganic compounds on polymer properties is quite new, and their use as fillers in polymer foam composites has not yet been really explored. Their properties, such as high electrical resistivity, make them a good asset for use in rigid polyurethane foams that are widely used for insulation. In this study, a comprehensive investigation of the effect of BFS and FA on morphology, electrical and thermal conductivity, and rheological and mechanical properties of water-blown rigid polyurethane foams was performed. The relationship between these properties was examined. A relative enhancement of the properties is observed for filled foams, especially up to the percolation threshold. The results highlight a noticeable effect of the electrical percolation threshold on the different properties of foams.

Effects of different types and shapes of titanium dioxide, zinc oxide, and magnetite nanofillers on the rheological behavior of polyol/nanofiller suspensions, on the rigid polyurethane foam formation reaction, and hence on the final microstructure were investigated. The rheological percolation threshold of polyol/nanofiller suspensions decreased as the aspect ratio of nonspherical nanoparticles (platelet or rod) increased, regardless of the nanofiller type. The results of reaction kinetics showed that above a critical surface area (30 m 2 ), independently of nanofiller type, the reaction rate increased as the surface area increased. The introduction of oxide surfaces reduced the final cell size until a critical surface area (30 m 2 ). However, above this critical value cell size distribution gets wider and the cell size can no longer be correlated with the surface area. In the latter case, an increase of the reaction rate and the polymerization reaction being exothermic may facilitate uncontrolled cell nucleation, growth, and hence coalescence which results in an uncontrolled foam structure.

The effects of boron nitride (BN) and aluminum nitride fillers on polyamide 6 (PA6) hybrid polymer composites were investigated. In particular, the thermal and electrical conductivity, thermal transition, thermal degradation, mechanical and morphological properties and chemical bonds characteristic of the materials with crystal structure of BN and aluminum nitride (AlN) filled PA6 prepared at different concentrations were characterized. Thermal conductivity of hybrid systems revealed a 1.6‐fold gain compared to neat PA6. The highest thermal conductivity value was obtained for the composite containing 50 vol% additives (1.040 W/m K). A slight improvement in electrical conductive properties of composites appears and the highest value was obtained for the 50 vol% filled composite with only an increase by 3%. The microstructure of these composites revealed a homogeneous dispersion of AlN and BN additives in PA6 matrix. For all composites, one visible melting peak around 220°C related to the α‐form crystals of PA6 was detected in correlation with the X‐ray diffraction results. An improved thermal stability was obtained for 10 vol% AlN/BN filled PA6 composite (from 405.41°C to 409.68°C). The tensile strength results of all composites were found to be approximately 22% lower than pure PA6.

In recent years, many parts of the automotive industry, previously made of metal, has been passed to polymers due to their light weight, ie lower carbon emission and fuel consumption advantage. The aim of this work was to investigate the microstructure and mechanical properties of chemical foaming agent added polypropylene foam samples produced by injection molding. In particular, the effects of injection speed and core back distance on the evolution of cell diameter, compact outer layer thickness, cell density and mechanical properties were examined. In the first step the effect of various injection speeds (110; 125; 140 mm/s) was investigated. Then, various core back positions (0; 0.7 and 1.5 mm) were analyzed at a constant injection speed (110 mm/s). The results showed an increase of the cell diameter, the compact outer layer thickness and the elastic modulus as the injection speed increases. In addition, an important effect of the core back distance was observed with the presence of a critical core back distance. Below this critical value, the cell diameter and the elastic modulus drop due to a notable decrease of the skin layer thickness. Above this critical value, the cells started to collapse and lose their circularity.