Biodiesel has established itself as a renewable fuel that is used in transportation worldwide and is partially or in some cases completely replacing conventional fuels. Chemically, biodiesel is a fatty acid monoalkyl ester (FAAE). Generally, the term biodiesel refers to the fatty acid methyl or ethyl esters (FAME or FAEE). Herein, an overview of the research on the synthesis of FAAE in which the alkyl moiety is a C3+ alkyl chain (branched/unbranched) is given. In addition, a comparison of the properties of the aforementioned FAAE with each other, with FAME and FAEE, and with fuel standards is given. The length of the alkyl chain has a major influence on viscosity, while pour point temperatures are generally lower when branched alcohols are used, but the fatty acid part of the molecule also has a major influence. The development of new pathways for the synthesis of higher alcohols from biomass opens a future perspective for the production of long chain FAAE as biofuels, fuel additives, or biolubricants. Due to their properties, FAAEs produced from C3–C5 alcohols have the potential to be used as fuels, while all C3+ FAAEs can be used as valuable bioadditives, and C8+ FAAEs can be used as biolubricants and viscosity improvers.
The first aim of this paper is to study the influence of four parameters of the transesterification reaction—reaction temperature (40–80 °C), time (1–3 h), the molar ratio of 1-octanol to sunflower oil (4:1–10:1) and mass fraction of the catalyst (1–3 wt%)—on the conversion of oil to biodiesel (octyl esters of fatty acids), with potassium hydroxide as a catalyst. The highest conversion, of 99.2%, was obtained at 60 °C, a molar ratio of 1-octanol to sunflower oil of 10:1, and with 2 wt% of the catalyst after an hour. The optimal conditions determined with response surface methodology (RSM) when aiming for the lowest possible parameter values and a conversion of 95% or higher were a temperature of 40 °C, time of 1 h, 1-octanol to oil molar ratio at 8.11:1 and mass fraction of catalyst of 2.01%. Furthermore, post-synthesis and purification (>99%), the application properties of pure fatty acid octyl esters (FAOCE) and their blends with mineral diesel and 1-octanol were evaluated. Standardized tests were conducted to measure the fuel’s density, viscosity, cold filter plugging point (CFPP), and lubricity. The addition of FAOCE in mineral diesel increases its density, viscosity, and lubricity. When added up to 20 vol%, FAOCE did not have an influence on the blend’s CFPP value. Still, all the blend property values fell within the limits required by standard EN 590.
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