Electron spin resonance (ESR) was used to follow the time-dependent concentration of stable TEMPO nitroxide radical in situ to understand the formation of narrow polydispersity, high molecular weight resins by a modified free radical polymerization process. This process involves the reversible termination of growing free radical chains by the TEMPO radicals. The first step is shown to involve a bimolecular reaction of nitroxide radical and benzoyl peroxide (BPO) initiator. This bimolecular reaction, which leads to peroxide radicals, is a rate-promoted decomposition having an activation energy of 40 ± 5 kJ/mol in toluene, compared to 125 kJ/mol for the thermal decomposition of BPO to its radicals. Computer simulations were used to numerically solve the reaction kinetics. ESR has shown that the rate of nitroxide radical disappearance in styrene polymerization is consistent with reversible termination of growing chains by the nitroxide radical, affording a pseudoliving polymer system.
The pivotal role of the nitroxide concentration in bulk living
polymerization of styrene was
studied between 115 and 135 °C, using in situ electron
spin resonance spectroscopy (ESR) to follow the
concentration of the TEMPO stable free radical during the
polymerization. Molecular weight and
conversion were also followed on the same reaction mixtures using gel
permeation chromatography and
thermogravimetric analysis, respectively. While molecular weights
were linear with conversion, to high
conversion, there was an increase in the polymerization rate with
time: nonideal behavior for a living
polymerization. However, the TEMPO concentration also shows a slow
decay as polymerization proceeds.
Using the current mechanistic model, which predicts a
polymerization rate inversely proportional to
TEMPO concentration, this changing concentration was incorporated into
the kinetic analysis. Except
for low conversion in the lowest temperature polymerization, correction
for the TEMPO concentration
resulted in ideal, constant polymerization rate constants. While
increasing the initial TEMPO concentration decreases the rate of polymerization dramatically, the corrected
rate is independent of initial TEMPO
concentration, again consistent with the current mechanism. From
these corrected polymerization rates,
the activation energy for the release of TEMPO from the growing chain
end was estimated as 82 kJ/mol,
considerably less than the previously observed value of 130 kJ/mol for
the release of TEMPO from styrene
1-mers. Using TEMPO as a probe of irreversible chain termination,
ESR shows that irreversible chain
termination up to 75% conversion is limited to less than 2 chains in a
hundred. It is concluded that the
TEMPO-mediated polymerization is a living polymerization under the
conditions of this study. To aid
in the understanding of these living polymerizations that are based on
reversible termination, a new
term has been defined, the germination efficiency, which describes the
yield of living chains in terms of
the reversible terminating agent.
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