This paper deals with a well-known problem of the transient DC-bias current occurring during a phase shift transition in dual active bridge (DAB) DC/DC converters. This phenomenon, if not compensated, can cause damage to the converter or deteriorate its performance. One aim of this paper is to present a solution which allows for the elimination of the undesired transient DC-bias component in current waveforms. This solution is the dual rising edge shift (DRES) compensation algorithm. It provides a very simple implementation and fast settling time within the first half of a switching period. Moreover, the solution is independent on any measurements or system parameter values. It is based on the double-sided single phase shift (DSSPS) modulation, which is described in detail along with a converter model in steady-state. Then, the mechanisms leading to the transient DC-bias are explained, and the compensation algorithm is derived. The performance of the algorithm has been tested using a laboratory prototype. A comprehensive set of tests, involving rapid step changes in power flow and frequency sweep, are provided. Finally, the features of the proposed algorithm are briefly discussed.
This paper presents a finite element method (FEM)-based model, which describes the magnetic circuit of the BMW i3 traction machine. The model has been reconstructed based on data available in the public domain. The reader is provided with numerical data regarding flux linkage surfaces in d- and q-axes, as well as with all the information needed to develop a space-vector model of the machine in steady-state, taking into consideration the non-linearity of the magnetic circuit. Hence, the data of a highly-saturated machine from a renowned product are provided, which can serve as a reference design for research. After that, torque curve and partial load operation points are calculated. Finally, the machine model is linearized and the calculations are repeated with the simplified linearized model. The results from both models are then compared with each other. This comparison is intended to assess the magnitude of the expected inaccuracies, when simplified analytical tools are applied to highly-saturated machines (which are the backbone of automotive electrical drivetrains). It is especially important with regard to preliminary design of electrical drivetrains, as at this stage detailed machine geometry and materials are not known.
The paper describes the cascaded voltage and current control for a bidirectional DC/DC converter in Dual Active Bridge (DAB) topology. The typical DAB converter circuit was extended by additional current filters, which allow it to operate in application fields with high requirements on current ripples. The core concept of the presented solution is usage of the modified Single Phase Shift (SPS) modulation, which allows to compensate for the DC-bias current occurring in dynamic states and provides a settling time of half switching cycle during transients. Its features were utilized to build a simplified dynamic model of the converter. The linear Proportional-Integral (PI) controllers are used in both voltage and current control loops. Based on the developed dynamic models, the tuning rules for both controllers were derived. In both cases, a number of the tuned parameters were reduced from two to one (which can present a great practical value for application engineers). The proposed solutions are validated based on a laboratory prototype. An important part of the experiments was devoted to non-linear effects occurring near the current limitation boundary of the system. The paper ends with a brief discussion regarding the future research directions.
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