One of the problems in machining Al alloys represents machinability of these materials. Machinability is a characterised by several characteristics. One of these characteristics is a cutting temperature. This paper is focused on the effect of selected modifiers in AlSi7Mg0.3 alloy on this temperature. Several variants of this material modified by strontium, calcium and antimony are used. All these materials are compared with non-modified alloy. Moulded castings of non-modified alloy and for each modified variant were made. Gravity-die castings into a metal mould with a thermal insulation were used.
Aluminium and silicon alloys are widely used in practice. But there is increasingly more emphasis placed on the research and development of these materials. The aim of this article is to analyse modified aluminium alloy AlSi7Mg0.3. The paper is focused on the effect of particular modifiers in AlSi7Mg0.3 alloys on built-up edge formation in machining. Four variants of castings (unmodified alloy and alloy modified by chemical elements -strontium, calcium and antimony) were used. All alloys were compared with non-modified alloy. There were moulded castings from each modified variant and the casting of non-modified alloy. It was casted using a gravity-die casting into a metal mould with a thermal insulation.
Cutting tool wear monitoring is one of key problems in automation of machining processes. Apart from the cutting tool wear monitoring for the cutting tool change and cutting tool failure, cutting tool wear monitoring may be one of the components for the adaptive control of a machining process. This paper is focused on the design of turning cutting tool wear sensors of the system flap -jet principal with increased extend. On the geometric principles in cutting with a turning cutting tool, the relations among the output of jet mouth, clearance angle and cutting tool wear were expressed. Two variants of turning cutting tool sensors were designed and experimentally verified. The results of experiments have proved the possibility to apply cutting tool wear sensor of the system flap -jet principal with increased extend in practical use.
Aluminium and silicon alloys are widely used in practice currently, e.g. in car industry, aircraft industry or in civil engineering. Hence there is increasingly more emphasis placed on research and development of silumins. The aim of this paper is to analyse aluminium alloy, namely the alloy AlSi7Mg0.3. This paper is focused on the effect of particular modifiers and heat treatment on the selected properties of the alloy, especially on structural transformations caused by various modifiers, hardness measurement (Brinell method) and microhardness testing (Vickers method). Four variants of castings (unmodified alloy and alloy modified by chemical elements -strontium, calcium and antimony) were tested. All alloys were compared to the cast of pure aluminium (Al 99.8%). There were moulded four castings from each variant and two castings of pure aluminium. It was casted using a gravity-die casting into a metal mold with a thermal insulation -except of pure aluminium (without thermal insulation).
One of the main problems in machining Al alloys represents built-up edge formation. This paper is focused on the effect of selected modifiers in AlSi7Mg0.3 alloy on built-up edge formation. Four variants of castings modified by strontium, calcium and antimony are used. All these alloys are compared with non-modified alloy. Built-up formation leads to the increasing of surface roughness for both types of built-up edge -unstable or stable. If unstable built-up edge is produced, surface roughness increases enormously. Therefore the research is focused on surface roughness in different cutting conditions. There were moulded castings of non-modified alloy and for each modified variant. Gravity-die castings into a metal mould with a thermal insulation were made.
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