Icing has become a hot topic both in academia and in the industry given its implications in transport, wind turbines, photovoltaics, and telecommunications. Recently proposed de-icing solutions involving the propagation of acoustic waves (AWs) at suitable substrates may open the path for a sustainable alternative to standard de-icing or anti-icing procedures. Herein, the fundamental interactions are unraveled that contribute to the de-icing and/or hinder the icing on AW-activated substrates. The response toward icing of a reliable model system consisting of a piezoelectric plate activated by extended electrodes is characterized at a laboratory scale and in an icing wind tunnel under realistic conditions. Experiments show that surface modification with anti-icing functionalities provides a synergistic response when activated with AWs. A thoughtful analysis of the resonance frequency dependence on experimental variables such as temperature, ice formation, or wind velocity demonstrates the application of AW devices for real-time monitoring of icing processes.
Icing is a hazard which is important for the aerospace industry and which has grown over the last few years. Developing sensors that can detect the existence not only of standard icing conditions with typically small droplet size, but also of Supercooled Large Droplet (SLD) conditions is one of the most important aims in order to minimize icing hazards in the near future. In the present paper a study of the Fiber Bragg Grating Sensors’ (FBGSs) performance as a flight icing detection system that predicts the conditions of an icing cloud is carried out. The test matrix was performed in the INTA Icing Wind Tunnel (IWT) with several icing conditions including SLD. Two optic fibers with 16 FBGS in total were integrated in the lower and upper surface of an airfoil to measure the temperature all over the chord. The results are compared with a Messinger heat and mass balance model and the measurements of the FBGS are used to predict the Liquid Water Content (LWC) and Ice Accretion Rate (IAR). Finally, the results are evaluated and a sensor assessment is made. A good correlation was observed between theoretical calculations and test results obtained with the FBGS in the IWT tests. FBGS proved to detect the beginning and end of ice accretion, LWC and IAR quickly and with good precision.
Icing is a major problem that affects the aeronautical sector, which is forced to use anti- and de-icing systems to ensure flight safety. The currently used systems are effective but exhibit high energy consumption. Resistive heating is used to prevent ice accretion or to release it once it has formed. To satisfy all the imposed airworthiness requirements, such as low aerodynamic impact, resistance to lightning strikes, no overheating, etc., multilayer systems are commonly configured with different layers fulfilling specific functions. For example, the Boeing 787 Dreamliner uses dry woven glass fiber fabric on top of the heating element to provide galvanic insulation and dielectric resistance. It satisfies the above-mentioned requirements, but its thermal conductivity is very low, therefore reducing energy efficiency. The thermal distribution of two materials (AA6061 aluminum alloy and PTFE) with significantly different thermal and electrical properties in contact with a heating element was studied. Finite element calculations and experimental testing in an icing wind tunnel were carried out at −12 °C under different convection conditions: natural (0 m/s) and forced (35 and 70 m/s), using specimens of different sizes. Heating elements areas were also varied. AA6061 showed homogeneous heating, whereas differences of up to 80 °C were observed when using PTFE. In addition, the test results highlighted the effect of forced convection and the need to evaluate these systems “in close to operative” conditions. The calculation results proved to it be an interesting tool for studying the behavior of the systems avoiding extensive testing.
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