Titanium alloys generally show low machinability ratings. They are referred as difficult-to-cut materials due to their inherent properties such as low thermal conductivity, high chemical reactivity and high strength at elevated temperatures. Cooling strategies play an important role to improve the machining performance of the cutting process. In order to facilitate the heat dissipation from the cutting zone, generous amount of coolant is used when machining highly reactive metals such as titanium alloys. Generally, cutting coolants are nominated as pollutants due to their non-biodegradable nature. This article presents experimental evaluation of a minimal quantity cooling lubrication system. The study investigates a combination of sub-zero-temperature air and vegetable oil–based mist as possible environmentally benign alternative to conventional cooling methods. The results are compared with the dry and flood cutting environments as well. Machinability was evaluated experimentally by considering the surface finish, cutting forces, tool life and their associated tool wear mechanisms. It was concluded from the results obtained from the surface roughness, cutting force and tool life investigation that minimal quantity cooling lubrication (internal) cooling strategy has encouraging potential to replace the conventional flood cooling method.
Transition towards circular-economy model is a must to sustain the planet resources. Under circular economy model wastewater is transformed from a waste into a resource. Therefore, a comprehensive circular economy index; the Circonomics Index, is proposed to measure circularity of wastewater industry. The component indicators of the index are linked directly to the three Rs; reduce, reuse and recycle, of circular economy. The novelty of the proposed Index is that it uses objectively constructed weights that reflect the environmental benefits of the treatment process, and the index captures the reuse and recycling efficiency of an WWTP, which reflect the specific nature of wastewater. The findings show that treatment technology is a major factor in determining the production efficiency, reuse rate and recycling performance of a WWTP. The results of using the Circonomics Index have profound implication for policy makers to speed up the process of moving to a circular economy.
To be competitive in a manufacturing environment by providing optimal performance in terms of cost-effectiveness and swiftness of system changes, there is a need for flexible production systems based on a well-defined strategy. Companies are steadily looking for methodology to evaluate, improve and update the performance of manufacturing systems for processing operations. Implementation of an adequate strategy for these systems' flexibility requires a deep understanding of the intricate interactions between the machining process parameters and the manufacturing system's operational parameters. This paper proposes a framework/generic model for one of the most common metal cutting operations-the boring process of an engine block machining system. A system dynamics modelling approach is presented for modelling the structure of machining system parameters of the boring process, key performance parameters and their intrinsic relationships. The model is based on a case study performed in a company manufacturing engine blocks for heavy vehicles. The approach could allow for performance evaluation of an engine block manufacturing system condition. The presented model enables a basis for other similar processes and industries producing discrete parts.
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