TX 75083-3836, U.S.A., fax 01-972-952-9435. AbstractFor years, offshore shuttling to accommodate insufficient bed-space has invoked a safety risk for offshore workers. A North Sea operator has overcome this by implementing tools to dramatically change the normal work flow in decision making.
Newly developed drilling automation systems locate a computer interface between commands issued by the driller and instructions transmitted to the drilling machinery. Such functions are capable of faster and more precise control than can be achieved by an unaided operator and thus can help drilling within narrow margins. To ensure that these systems work properly in all circumstances, an advanced drilling simulator has been developed to enable testing under a wide range of simulated conditions.The environment described in this paper uses hardware in the loop (HIL) simulation to verify that the automation techniques being tested respond correctly in real time. Rigorously validated physical models of the drilling process simulate the response of the well to the commands given to the drilling machines. Abnormal drilling conditions (e.g., packoffs, kicks) and equipment or machine-related problems (e.g., plugged nozzles, power shortage) are convincingly recreated.The drilling simulator models the behavior of surface equipment such as the activation of gate valves to line up different pits or the flow in the mud return. It simulates changes in the drilling fluid properties when mixing additives to the mud. It is therefore possible to focus training sessions on cooperation between different groups at the wellsite. This is particularly useful when planning the introduction of drilling automation that involves new work procedures as a result of automation and adaptation of the drilling team to a new operational environment.Drilling operations are becoming more and more complex. Automation has the potential to provide large improvements in efficiency and safety, but automation technologies must be implemented correctly at the workplace. Just as the aviation industry has used simulated environments for decades, drilling simulation environments are the key to the safe and successful implementation of drilling automation and the development of crew skills to face future challenges.
eDrilling is a new and innovative system for real time drilling simulation, 3D visualization and control from a remote drilling expert centre. The concept uses all available real time drilling data (surface and downhole) in combination with real time modelling to monitor and optimize the drilling process. This information is used to visualize the wellbore in 3D in real time. eDrilling has been implemented in an Onshore Drilling Center in Norway. The system is composed of the following elements, some of which are unique and ground-breaking:An advanced and fast Integrated Drilling Simulator which is capable to model the different drilling sub-processes dynamically, and also the interaction between these sub-processes in real time. The Integrated Drilling Simulator is used for automatic forward-looking during drilling, and can be used for what-if evaluations as well.Automatic quality check and corrections of drilling data; making them suitable for processing by computer modelsReal time supervision methodology for the drilling process using time based drilling data as well as drilling models / the integrated drilling simulatorMethodology for diagnosis of the drilling state and conditions. This is obtained from comparing model predictions with measured data.Advisory technology for more optimal drilling.A Virtual Wellbore, with advanced visualization of the downhole process. A new generation visualization system designed to integrate all participants involved, will enable enhanced collaboration of all drilling and well activities in a global environment.Data flow and computer infrastructure eDrilling (Ref. 1)has been implemented in an Onshore Drilling Center on Ekofisk in Norway. The system has been used on several drilling operations. Experiences from its use will be summarized and presented; both related to technical and work process issues. The supervision and diagnosis functionalities have been useful in particular. The system has given very early warnings on ECD and friction related problems. This paper will present the eDrilling system used on a specific Ekofisk wells with focus on experiences from its use. Introduction The southwestern part of the Norwegian continental shelf, called the Ekofisk Area, contains eleven major chalk fields. The Ekofisk field is the first and main discovery, discovered in 1969 and put on production in 1972. The fractured chalk reservoir lies at a depth of 9500 - 10700 feet and is approximately 11.2 × 5.4 kilometers in area, with production coming from two zones Ekofisk and Tor. It is one of the North Sea Giants with a STOIIP of 7 mmbo! Currently there are 4 fields in production, 4 fields abandoned with current production around 325,000 bbls per day of oil and 350 scf of gas per day. Water injection is currently used to maintain reservoir pressure, and approximately 900,000 bbls of water are injected each day.
eDrilling is a new and innovative system for real time drilling simulation, 3D visualization and control from a remote drilling expert centre. The concept uses all available real time drilling data (surface and downhole) in combination with real time modelling to monitor and optimize the drilling process. This information is used to visualize the wellbore in 3D in real time. The system is composed of the following elements, some of which are unique and groundbreaking: The combination of the various elements will make e-Drilling very attractive to the new e-Drilling has been implemented in an Onshore Drilling Center in Norway. This paper will present the e-Drilling system as well as experiences from its use.
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