This paper analysis the causes dynamically loaded screws failure, using the structural analysis of mechanical properties and numerical simulation. The comparison with the new unbroken screws, which were not in use, has been done to determine the condition of the broken (dynamically loaded) ones. Analysis was performed, according to the following test methods and activities: non-destructive testing, visual inspection, radiographic testing, chemical analysis of screws sample materials, mechanical properties of screws' materials. Structure analysis of screws materials: Testing macrostructure (light optical microscope, SEM-EDS) examination of the microstructure (light optical microscope, SEM-EDS), fractographic examination. Numerical simulation of the stress state of the dynamically loaded screws was done in CATIA software package, and it was identical to the bolt loads, during service exploitation. The results between numerical simulation and structural analysis were quite coinciding - the difference is about 8-10%, which is pretty good for these types of experiments. Such an overlap, says that the stress value at the very screws is reliable and give us a true picture of loadings. Structural mechanical tests have shown a very pronounced effect of dynamic loads, that large shear stress shows also as a good agreement, where between the stresses, obtained by numerical simulation and structural mechanical testing. Analysing the results, obtained by numerical simulation and structural mechanical testing were performed with the redistribution of critical stresses, and proposal for the structure optimization. The comparative analysis methods have been provided the precise prediction of fracture appearance and made possible to define the preventive measures.
The aim of this paper is, improving the characteristic of Ventilation mill for grinding coal which is one of the main part of steam power plants in the system that makes a significant influence on the level of energy efficiency with its work. Working parts of the mil during exploitation are dominantly exposed to intensive abrasive and erosive wear and also to impact loading at elevated temperatures, which can lead to damage and fracture of homogeneous materials, thus shortening their working life. For solving the problem of increasing the wear resistance of the parts for transport and coal grinding in power plants, to investigate the optimum application of technology in hard coatings by different procedures, and filer materials. Hard coatings were carried out with cold (plasma and arc treatment) and hot metallization (with concurrent and subsequent drowning). It has been used the additional materials of different chemical composition and properties based on Ni (NiCrBSi; NiCrBSiFe; NiCrBSi / WC) and Fe (FeCrCSiMo; FeCrCBSiTi; FeCrCBNiSi). The main goal of this paper is to make the selection of optimum hardfacing procedures, group of filler materials and hardfacing technology definition based on the results of structural and mechanical properties of samples, experimental model hardfacing. These were investigation of its structure, measurement and distribution of hardness in the samples, tribology characteristic samples with hard coatings. Based on the results of these tests there were selected the additional materials and procedures for applying hard coatings, which would be apply in the revitalization of parts in transport at and coal grinding.
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