This is the first report describing a new technology where hydrophobic nanoparticles adsorb onto much larger, hydrophilic mineral particle surfaces to facilitate attachment to air bubbles in flotation. The adsorption of 46 nm cationic polystyrene nanoparticles onto 43 μm diameter glass beads, a mineral model, facilitates virtually complete removal of the beads by flotation. As little as 5% coverage of the bead surfaces with nanoparticles promotes high flotation efficiencies. The maximum force required to pull a glass bead from an air bubble interface into the aqueous phase was measured by micromechanics. The pull-off force was 1.9 μN for glass beads coated with nanoparticles, compared to 0.0086 μN for clean beads. The pull-off forces were modeled using Scheludko's classical expression. We propose that the bubble/bead contact area may not be dry (completely dewetted). Instead, for hydrophobic nanoparticles sitting on a hydrophilic surface, it is possible that only the nanoparticles penetrate the air/water interface to form a three-phase contact line. We present a new model for pull-off forces for such a wet contact patch between the bead and the air bubble. Contact angle measurements of both nanoparticle coated glass and smooth films from dissolved nanoparticles were performed to support the modeling.

The ability of polystyrene nanoparticles to promote glass bead flotation was measured as a function of nanoparticle diameter. In all cases, smaller nanoparticles were more effective flotation collectors, even when compared at constant nanoparticle number concentration. The superior performance of smaller particles was explained by two mechanisms, acting in parallel. First, smaller particles deposit more quickly giving more effective flotation in those cases where nanoparticle deposition kinetics is rate determining; the sensitivity of nanoparticle deposition rates to particle size was illustrated by kinetic measurements on a quartz crystal microbalance silica surface. Second, for a given coverage of nanoparticles on the glass beads, the mean distance between neighboring nanoparticle surfaces decreases with particle diameter. We propose that the expansion of the three phase contact line, after initial bead/bubble attachment, is favored with decreasing the distance between neighboring hydrophobic particles.

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