Due to the superior thermal conductivity and high uranium density, U3Si2 is an excellent candidate for conventional UO2 nuclear fuel and shows great potential application in accident-tolerant fuel (ATF) assembly of light water reactors (LWRs). Currently, the behavior of Xe bubbles with internal or applied stress is rarely investigated, restricting further understanding of swelling in U3Si2. The mesoscopic phase-field method has been developed in this work to study the spatial and temporal Xe bubble evolution in U3Si2. The results show that the bubble density and its average size increase as the fission rate increases. Applied stress accelerates the nucleation and growth of gas bubbles, reshaping the bubbles’ morphology from spherical in a stress-free state into elongated along the applied direction in a stressed state. The gas bubbles in a local dislocation stress field nucleate preferentially at stress-concentrated sites and spread over the whole system in succession, and the bubble coarsening is controlled by the stress overlap of the dislocation pair. The results show a practical phase-field method for Xe bubble evolution study in U3Si2, which can be expanded into swelling behavior investigation in other fuels and lay a solid foundation for the development of ATF assembly.

U3Si2 is a potential accident-tolerant fuel (ATF) due to its high thermal conductivity and uranium density relative to UO2. The grain size and distribution play an essential role in the service performance of U3Si2. However, the grain evolution is quite complicated and remains unclear, which limits further application of U3Si2 in the ATF assembly. In the present work, a phase-field model is employed to investigate the nucleation and growth of grains in U3Si2. Our results show that the number of grains rises rapidly at the nucleation stage until they occupy the whole system. After that, the grain radius and area continue to grow, and the grain number decays. The grain area increases in time according to the linear law, while the mean grain radius increases with time in a power law form with the scaling growth exponent z = 0.42, which is quite close to the theoretically predicted value. Finally, we performed statistical analysis and found that the grain size evolution of U3Si2 obeys Rayleigh distribution. Our simulation not only elucidates the nucleation and evolution of grains in U3Si2 during the thermal treatment process unambiguously but also provides a fundamental study on the investigation of grain growth, subdivision, and even amorphization in the irradiated condition, which is very important for U3Si2 used as ATF in the light water reactor.