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The remarkable electrical and thermal conductivities of isolated carbon nanotubes have spurred worldwide interest in using nanotubes to enhance polymer properties. Electrical conductivity in nanotube/polymer composites is well described by percolation, where the presence of an interconnected nanotube network corresponds to a dramatic increase in electrical conductivity ranging from 10−5 S/cm to 1 S/cm. Given the high aspect ratios and small diameters of carbon nanotubes, percolation thresholds are often reported below 1 wt% although nanotube dispersion and alignment strongly influence this value. Increases in thermal conductivity are modest (∼3 times) because the inter facial thermal re sis tance between nanotubes is considerable and the thermal conductivity of nanotubes is only 104 greater than the polymer, which forces the matrix to contribute more toward the composite thermal conductivity, as compared to the contrast in electrical conductivity, >1014. The nanotube network is also valuable for improving flame-retardant efficiency by producing a protective nanotube residue. In this ar ticle, we highlight published research results that elucidate fundamental structure–property relationships pertaining to electrical, thermal, and/or flammability properties in numerous nanotube-containing polymer composites, so that specific applications can be targeted for future commercial success.

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Nanoparticles present a new frontier for understanding polymer dynamics in complex, nanoscale environments. We report that the addition of single-walled carbon nanotubes (SWCNTs) produces a minimum in the diffusion coefficient with increasing nanoparticle concentration, φ. Initially, tracer diffusion coefficients (D) are suppressed with increasing φ and then increase beyond a critical concentration, φ crit < 1 vol %. Shorter tracer chains exhibit a greater slowing down than longer chains, whereas longer matrix chains decrease the value of φ crit . The experimental results are discussed in terms of locally anisotropic diffusion perpendicular and parallel to the nanotube filler and simulated using a trap model that defines a trap size and the extent of slowing perpendicular to the cylindrical trap. The simulated diffusion coefficients capture both the initial decrease in D attributed to isolated traps and the recovery of D above φ crit corresponding to trap percolation. Nanoparticles influence polymer diffusion in fascinating ways and will refine our understanding of polymer reptation and might also inform the study of biopolymer diffusion in living systems.

Particle spatial dispersion is a crucial characteristic of polymer composite materials and this property is recognized as especially important in nanocomposite materials due to the general tendency of nanoparticles to aggregate under processing conditions. We introduce dispersion metrics along with a specified dispersion scale over which material homogeneity is measured and consider how the dispersion metrics correlate quantitatively with the variation of basic nanocomposite properties. We then address the general problem of quantifying nanoparticle spatial dispersion in model nanocomposites of single wall carbon nanotubes (SWNT) dispersed in poly(methyl methacrylate) (PMMA) at a fixed SWNT concentration of 0.5 % using a 'coagulation' fabrication method. Two methods are utilized to measure dispersion, UV-Vis spectroscopy and optical confocal microscopy. Quantitative spatial dispersion levels were obtained through image analysis to obtain a 'relative dispersion index' (RDI) representing the uniformity of the dispersion of SWNTs in the samples and through absorbance. We find that the storage modulus, electrical conductivity, and flammability containing the same amount of SWNTs, the relationships between the quantified dispersion levels and physical properties show about four orders of magnitude variation in storage modulus, almost eight orders of magnitude variation in electric conductivity, and about 70 % reduction in peak mass loss rate at the highest dispersion level used in this study. The observation of such a profound effect of SWNT dispersion indicates the need for objective dispersion metrics for correlating and understanding how the properties of nanocomposites are determined by the concentration, shape and size of the nanotubes. conditions. We introduce dispersion metrics along with a specified dispersion scale over which material homogeneity is measured and consider how the dispersion metrics correlate quantitatively with the variation of basic nanocomposite properties. We then address the general problem of quantifying nanoparticle spatial dispersion in model nanocomposites of single wall carbon nanotubes (SWNT) dispersed in poly(methyl methacrylate) (PMMA) at a fixed SWNT concentration of 0.5 % using a 'coagulation' fabrication method. Two methods are utilized to measure dispersion, UV-Vis spectroscopy and optical confocal microscopy. Quantitative spatial dispersion levels were obtained through image analysis to obtain a 'relative dispersion index ' (RDI) representing the uniformity of the dispersion of SWNTs in the samples and through absorbance. We find that the storage modulus, electrical conductivity, and flammability † This was carried out by the National Institute of Standards and Technology (NIST), an agency of the US Government and is not subject to copyright in the US. ‡ Correspondence to: T. Kashiwagi (E-mail: takashi.kashiwagi@nist.gov) 1 property of the nanocomposites correlates well with the RDI. For the nanocomposites containing the same amount of SWNTs, the relationships betw...