This paper proposes three synthetic-type control charts to monitor the mean time-between-events of a homogenous Poisson process. The first proposed chart combines an Erlang (cumulative time between events, Tr) chart and a conforming run length (CRL) chart, denoted as Synth-Tr chart. The second proposed chart combines an exponential (or T) chart and a group conforming run length (GCRL) chart, denoted as GR-T chart. The third proposed chart combines an Erlang chart and a GCRL chart, denoted as GR-Tr chart. By using a Markov chain approach, the zero- and steady-state average number of observations to signal (ANOS) of the proposed charts are obtained, in order to evaluate the performance of the three charts. The optimal design of the proposed charts is shown in this paper. The proposed charts are superior to the existing T chart, Tr chart, and Synth-T chart. As compared to the EWMA-T chart, the GR-T chart performs better in detecting large shifts, in terms of the zero- and steady-state performances. The zero-state Synth-T4 and GR-Tr (r = 3 or 4) charts outperform the EWMA-T chart for all shifts, whereas the Synth-Tr (r = 2 or 3) and GR-T
2 charts perform better for moderate to large shifts. For the steady-state process, the Synth-Tr and GR-Tr charts are more efficient than the EWMA-T chart in detecting small to moderate shifts.
In production, it is common to deal with short production runs, where flexibility is required in the built-up of parts to produce numerous variants of manufactured goods. Monitoring the multivariate coefficient of variation (MCV) is an effective method to monitor the relative multivariate variability compared with the mean. Monitoring the relative multivariate variability is important when practitioners are not interested in the changes in the mean vector or the covariance matrix. Monitoring the univariate coefficient of variation in short production runs has already been successfully executed. In this paper, the statistical performance of one-sided charts for monitoring the MCV of a multivariate process with finite horizon is investigated. Prior to this work, no attempt has been made to study process monitoring of MCV in short production runs. Investigations are made when the exact shift size can be specified and when there is a random shift size. It is found that the proposed upward chart detects an increasing shift in the MCV quicker than its downward counterpart detects a decreasing shift, for the same shift size (from the nominal value). An example is presented to illustrate the implementation of the new method.
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