This paper deals with the application computer-aided engineering integrated with statistical techniques to reduce warpage variation due to injection molding process parameters during the production of thin-shell plastic components. For this purpose, Moldflow simulation runs are carried out by utilizing the combination of process parameters based on a three-level L18 orthogonal array table. An optimal parameter combination of the injection molding process is obtained via grey relational analysis (GRA). By analyzing the grey relational grade matrix, the degree of influence for each controllable process factor onto warpage can be found. Additionally, the analysis of variance (ANOVA) is also applied to identify the most significant factor; the melt temperature and the packing pressure are found to be the most significant factors in the simulation process for an injection molding process of thin-shell plastic parts.
This study investigated the optimization of computer numerical control (CNC) boring operation parameters for aluminum alloy 6061T6 using the grey relational analysis (GRA) method. Nine experimental runs based on an orthogonal array of Taguchi method were performed. The surface properties of roughness average and roughness maximum as well as the roundness were selected as the quality targets. An optimal parameter combination of the CNC boring operation was obtained via GRA. By analyzing the grey relational grade matrix, the degree of influenced for each controllable process factor onto individual quality targets can be found. The feed rate is identified to be the most influence on the roughness average and roughness maximum, and the cutting speed is the most influential factor to the roundness. Additionally, the analysis of variance (ANOVA) was also applied to identify the most significant factor; the feed rate is the most significant controlled factor for the CNC boring operations according to the weighted sum grade of the roughness average, roughness maximum and roundness.
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