With the rapid growth of the country’s economy and the rapid expansion of the industrial scale, the engine is developing towards high speed, high efficiency, and high power density. Synchronous motors are an important part of the power provided by large-scale chemical enterprises. The protection and control of synchronous motors are related to the long-term and safe operation of enterprise electrical equipment. The purpose of this paper is to realize the remote vibration monitoring and fault diagnosis of multiple rotating machines and real-time online monitoring and data storage function of the vibration state of the monitored equipment. The operation is simple and stable, and therefore, the problem of the equipment can be found at the first time, which provides forward operation of the equipment for a long time. In this paper, vibration caused by unbalanced mechanical equipment is not normally monitored remotely. Taking rigid rotor rotating machine as the research object, we adopt “Web server-database server-client” structure, the structure is the core software and hardware system design, and the application of Internet of Things technology enables users to remotely monitor and analyze the vibration state of multiple rotating mechanical devices at the same time. Hardware design mainly includes processor, function chip, sensor selection, filter circuit, adaptive sampling frequency signal acquisition circuit, and temperature measurement circuit design. Software design mainly includes main program design, signal acquisition subroutine, calibration subroutine, unbalanced calculation subroutine, and GPRS network communication subroutine. Finally, the function and stability of the whole system are verified through multiple experimental analyses. The objective has finally been achieved. The remote vibration monitoring and fault diagnosis system of the rotating machines designed on this paper is of low cost and high efficiency, simple operation, and high stability, and it is essential to identify and eliminate equipment errors in time.
This paper studies the electromechanical characteristics of synchronous generators under dynamic stator interturn short circuit (DSISC). First, the air gap magnetic flux density (MFD) of the generator under normal and DSISC fault was obtained. Then, the expression for the phase current and the electromagnetic torque (EMT) were obtained. After this, the phase current and EMT were analyzed by finite element analysis (FEA). Finally, the measured electromechanical characteristics of the CS-5 generator under different conditions were analyzed in accordance with theory and simulation. It was shown that with the occurrence, and deterioration, of DSISC, the amplitude of the first harmonic, third harmonic and fifth harmonic of the phase current became more affected by the pulse. Meanwhile, the even-numbered harmonics components of EMT increased.
In this study, a fault diagnosis model based on magnetic density is proposed to analyse the current characteristics of synchronous generator rotor inter-turn short circuit and air gap eccentric single fault and composite fault. The model considers the influence of rotor inter-turn short circuit and air gap eccentricity on air gap magnetic density. According to two main factors, the short circuit turns and eccentric distance, are used to reflect the short circuit and eccentricity of the generator. The detailed parameter input model of the generator can easily and quickly predict the development trend of these current parameters based on the air gap magnetic density. And the phase current is selected as the current parameter. The validity of the proposed model is verified by two-dimensional finite element analysis and experimental research.
This paper analyzes the electromagnetic torque (EMT) fluctuation characteristics in synchronous generators under rotor interturn short-circuit (DRISC) fault. The novelty of this paper is that the DRISC fault is proposed based on the intermittent interturn short circuit existing in the actual operation and compared with the static rotor interturn short-circuit (SRISC) fault. In the work, by studying the influence of DRISC with different positions and different short-circuit degrees, the fluctuation characteristic of the EMT is analyzed and verified. The results show that when the DRISC5% fails, the location is in slot 3, the amplitude of first harmonic decreases by 7.2%, second harmonic amplitude increases by 33.4%, third harmonic decreases by 4.3%, and fourth harmonic increases by 26.8%. As the degree increased and positioned away from the large tooth of the DRISC, the overall EMT amplitude and reverse pulse increased, first and third harmonics decreased, and second and fourth harmonics increased.
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