Bio-based polyurethane (PU)-coated controlled release fertilizers are attracting a lot of attention; however, generally they have poor properties, so it is difficult for them to meet the agricultural needs. Herein, γ-aminopropyl triethoxy silane (KH550) was first used with nanosilica (NS) to prepare bio-based PU nanocomposite-coated urea (KSPCU). The coating microstructures and nutrient controlled release behaviors of KSPCU were investigated and compared with those of unmodified NS containing PU nanocomposite-coated urea (SPCU) and bio-based PU-coated urea (PCU). The KSPCU with KH550 exhibited an excellent controlled release performance. Its nutrient release longevity exceeded 105 d, which was nearly 6 times greater than that of PCU and 2 times more than that of SPCU, and it was much longer than that of PCU reported in previous research at a coating rate of 3 wt %. A series of characterization methods combined with water resistance capacity and porosity measurements confirmed that a hydrogen bond was formed by the reaction between the nanoparticle and PM200, the nanoparticle was bonded on the macromolecular chain, and KH550 in the coating increased the cross-linking degree, which were beneficial to slowing down the nutrient release of the KSPCU. The innovative application of KH550 on bio-based PU-coated fertilizers will provide a new coating technology for improving their controlled release property.

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To manufacture high bio-content degradable polyurethane-coated fertilizer, the co-liquefaction of corn straw and starch was carried out to convert more biomass into bio-polyol so as to substitute petroleum-based polyol. The effect of the corn straw to starch ratio on liquefaction behavior was mainly investigated by monitoring acid value, hydroxyl value, and liquefaction rate. Both chemical structures and properties of bio-polyols and their coatings were characterized by Fourier transform infrared spectroscopy (FTIR), gel permeation chromatography (GPC), etc. The results indicated that adding a certain amount of starch to corn straw for co-liquefaction could contribute to a higher hydroxyl content of bio-polyol than that from sole biomass. Compared to molecular weight, the hydroxyl value was a more significant index to ensure coating quality. The incorporation of starch segments to bio-polyol led to good thermal stability, limited residual small molecules, and high crosslinking density of the coating. The controlled-release ability of coated urea prepared by co-liquefied bio-polyol was better than that of corn-straw-based bio-polyol, and the optimal ratio of corn straw to starch was 3:1. Overall, this study provides a new route to fabricate corn straw as a cost-effective and degradable coating with good controlled-release properties, which benefits solid biomass recycling.

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