The Egyptian black sands contain several economic minerals, especially ilmenite. Monazite can reach concentrations up to 0.6 wt.%. The majority of monazite grains have light to deep canary and lemon yellow colors, whereas enigmatic monazite grains have brown, red, resinous, yellow and colorless to pinkish colors. The behavior of monazite with the electrostatic field setting of the roll-type electrostatic separator was studied for the different variables of the separator. Most of the monazite grains are reversible negative and are attracted towards the positively charged static electrode. Using wet gravity concentration, both low and high intensity magnetic separation, and electrostatic separation techniques, a high grade concentrate assaying 97 wt. % monazite with a recovery of 76.8% can be obtained.The Egyptian beach monazite contains high concentrations of Ce, La and Nd in addition to minor amounts of Y, Pr, Sm, Gd, Dy and Eu. It is particularly rich in the lighter rare earth elements (cerium subgroup). By a new method of ion exchange technique after chemically dissolving the mineral with sulfuric acid, both of REEs, Th and U, could be individually separated. The efficiency of the separation has been tested with sulfuric acid concentration at 2M H 2SO4 where the thorium and uranium could be obtained with a cation exchange synthetic resin column, while rare earth metal ions are adsorbed and then individually separated. A highly pure thorium product could be obtained by oxalate precipitation followed by uranium precipitation as diuranate using NaOH.

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Egyptian beach ilmenite occurs in a relatively high content in the naturally highly concentrated superficial black sand deposits at specific beach zones in the northern parts of the Nile Delta at Rosetta. Microscopic study shows that the ilmenite occurs as fresh homogeneous black or heterogeneous multicoloured altered grains and exhibits three types (homogeneous, exsolved and altered) of ilmenite varieties. XRD data of ilmenite indicates their association with minor hematite and quartz, whereas leucoxene shows its association with Nb‐rutile, pseudorutile and hematite. Grain size distribution suggests a very fine sand size of >89% and 80% and a fine sand size of 10.5% and 18.3% for fresh and altered ilmenites, respectively. The density of fresh, altered ilmenite and leucoxene concentrates varies from 2.70, 2.50 to 2.40 ton/m3, suggesting a gradual decrease from high grade fresh to leucoxene and consistent with variation in magnetic susceptibility as a consequence of the leaching of iron. Mass magnetic susceptibility reveals 97.6% of ilmenite and 92% of the altered form are obtained at 0.20 and 0.48 ampere. Fresh ilmenite exhibits variable TiO2 (47.18%) and Fe2O3T (46.10%) with minor MnO, MgO and Cr2O3 (1.22, 1.10 and 0.51%). The altered ilmenite is higher in TiO2 (76.16%) and SiO2 (4.68%) and lower in Fe2O3T (14.45%), MnO, MgO and Cr2O3 (0.39, 0.52 and 0.11%) compared with the fresh form. Three concentrates of ilmenites (G1, G2 and G3) were prepared from crude ore using a Reading cross belt magnetic separator under different conditions, revealing a gradual increase of TiO2, SiO2, Al2O3 and CaO accompanied by a decrease of Fe2O3T, MgO and Cr2O3 with repetition of the separation processes. Several ore dressing techniques were carried out to upgrade the ilmenite concentrate.

The Egyptian black sands contain several economic minerals, such as ilmenite, magnetite, garnet, zircon, rutile and monazite. During the concentration and separation of a high-grade rutile concentrate a bulk magnetic fraction is obtained. This fraction is composed mainly of opaques, titanhematite, ilmenite-titanhematite exsolved intergrown grains, magnetic leucoxene in addition to chromite, and magnetic rutile. The magnetic rutile occupies 6 wt.% of the bulk magnetic fraction or approx. 4 wt.% of the original rutile content in the raw sands. Most of magnetic rutile crystals are contaminated with opaque inclusions, staining-coating and/or composite locked grains. This magnetic rutile has a magnetic range from strongly paramagnetic to very weak paramagnetic. Electron microprobe analysis for twenty-three magnetic rutile grains identified mineral components of rutile, titanhematite, pseudorutile, leached pseudorutile and ilmenite in decreasing order of abundance. Some other inclusions are also detected in the different magnetic rutile grains. They are most probably garnet, silica, amphibole, ilmenite, feldspar, mica and zircon. The presence of these inclusions reflect the derivation of magnetic rutile of various crystalline igneous and metamorphic rocks. The magnetic susceptibility of magnetic rutile depends on the associated mineral components and their relative volumes in comparison to the rutile mineral component. Magnetic susceptibility of magnetic rutile is also related to both type and size of the associated mineral inclusions. The average chemical composition of the magnetic rutile is 66.34 wt.% TiO 2, 21.71 wt.% Fe2O3, 6.39 wt.% SiO2, 1.80 wt.% Al2O3, 1.19 wt.% CaO and 0.10 wt.% Cr2O3. Thus, the contamination of magnetic rutile in the non-magnetic rutile concentrate would decrease the market value of the rutile concentrate. Alternatively these magnetic rutile grains are recommended to be blended with magnetic leucoxene or some types of ilmenite concentrate to improve the overall marketable specifications especially for both of Ti, Fe and Cr contents.