Summary
This paper presents development of the Mitsubishi Heavy Industries (MHI) gasifier utilizing an analogy between a model with coal feedstock and the model with torrefied woody biomass. A computational fluid dynamics (CFD) model was primarily developed for coal gasification, and the simulation results were validated with similar published work and experimental measurements. The model was extended for the woody biomass to predict the gasifier performance under the gasification process. The results were used to compare the effect of fuel type on the gasifier performance and gaseous product compositions. The second‐level injection nozzles were modified tangentially, and the flow characteristics, species yields, and temperature were evaluated. The possibility of reducing the gasifier length from 13 to 8 m is also evaluated for different total length. The results revealed that using woody biomass leads to a decrease in the mole fraction of CO and H2 at the gasifier outlet compared with coal. An opposite trend was observed for CO2 and CH4 compositions. The contributions of modified second‐level nozzles to the total gas composition and exit temperature only account for less than 3%. Reducing the gasifier length from 13 to 8 m increased the exit temperature from 1289 to 1340 K, but the changes in the exit gas composition were less than 2%. The new design of the MHI gasifier can reduce the investment costs by reducing the gasifier length as well as using biomass instead of coal.
An advanced air‐blown two‐stage entrained‐flow coal Mitsubishi Heavy Industries (MHI) gasifier is numerically studied under actual conditions. The simulation results are verified first with actually measured data of an industrial MHI gasifier. Then, the effects of different parameters such as the sizes of pulverized coal particles, devolatilization parameters, and operating pressure on the gasifier performance are investigated. The results indicate that as the coal particle size increases, the syngas temperature at the gasifier exit rises while the reactivity of the coal particle decreases. Reducing the operating pressure can have a negative effect on the gasifier throughput while the opposite trend is observed for higher operating pressure.
In general, rotating objects (antennas, tops, flying birds with tails) always produce different rotational torques according to different dimensions and rotational speeds. In some cases, it can cause a lot of damage to equipment, so it is necessary to be aware of the amount of torque that rotating objects produce at different rotational speeds, as well as in the presence or absence of air flow. Due to the importance of this issue, in this study, numerical and experimental analysis of non-continuous flow around a cylindrical model with vertical plates under forced rotation is performed and its main purpose is to measure the torque of rotating objects in the presence of wind current and also to stabilize rotation. Rotational speeds are constant. First, an aerodynamic torque measuring device was built and then a 3-fin cylindrical model was tested in a wind tunnel, and numerical simulations of 3 and 2 fin models were performed in the same laboratory conditions by Ensys Fluent software. A good agreement was observed between the experimental and numerical results and the maximum error between them was less than 10%, which is acceptable. From the simulation results, it was observed that in every 180 degrees of rotation that the maximum cross section of the models is exposed to direct wind flow, the maximum torque produced by the 2-blade cylindrical model is 30% higher than the maximum torque produced by the 3-blade model. As the wind speed increases from 20 to 60 meters per second, the torque of the 3-fin model increases from 0.4 to 1.2 Nm, which is equivalent to 200%.
scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.