Inner coatings have emerged as a novel technique to prevent the deposition of paraffin, wax, scale, and corrosion of pipelines during oil production and transport. Few studies addressed this technique for preventing asphaltene deposition. In this study, two superhydrophobic inner coatings, including polytetrafluoroethylene (PTFE) coating and nanosilica coating, were fabricated on metal surfaces and the asphaltene deposition on these coated surfaces was examined. A model oil solution was prepared using asphaltene and heptol and the effect of static and dynamic flow states on the amount of asphaltene deposition on uncoated electrodes, PTFE coated electrodes, and nanosilica coated electrodes were investigated. The results showed that the PTFE coating is more effective in reducing asphaltene deposition than nanosilica coating. The PTFE coating could reduce 56% of the deposition in a static state and more than 70% in a dynamic state at an asphaltene concentration of 2000 ppm. For PTFE coating in a dynamic state, the deposition rate is negligible in long times. In addition, it was found that the type of flow state affects the asphaltene deposition kinetics. The results demonstrate that, in the static state, the nth-order kinetics model, and in the dynamic state, the double exponential models are in best agreement with the experimental data.

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Corrosion protection of metals is of paramount importance in different sectors of industry. One of the emerging techniques to prevent or reduce the damaging effects of this phenomenon is to apply superhydrophobic coatings on the susceptible surfaces. In this study, corrosion protection of steel is investigated by fabricating superhydrophobic coatings, using one-step electrodeposition process of nanosilica hybrid film and spraying process of polytetrafluoroethylene (PTFE) on steel surface and also preparation of micro/nano-composite coatings. The anti-corrosion behavior of the nanosilica hybrid film and PTFE coating with two types of microparticles including Al2O3 powder and glass beads in primer layer, and overcoat layer with and without SiO2 nanoparticles is studied. TOEFL polarization and electrochemical impedance spectroscopy (EIS) tests are conducted on coated steel samples to examine their corrosion performance in 3.5 wt% NaCl solution at a temperature of 25 °C. The results showed that the combination of superhydrophobic properties and low conductivity significantly improves the corrosion resistance. Evaluating the effect of adding SiO2 nanoparticles to the overcoat layer in PTFE coating showed that the nanoparticles improve the corrosion resistance of PTFE coatings by sealing up some defects and pores in the coating. Investigation of corrosion resistance of coatings showed that, the corrosion resistance of nanosilica film is lower than that of PTFE coatings. The best sample obtained in this study, namely the PTFE coating with glass beads microparticles in primer layer and SiO2 nanoparticles in overcoat layer, reduced the corrosion rate by nearly 80 times.

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