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Resumo A indústria de cerâmica vermelha brasileira consome 10,3 bilhões de toneladas de argila ao mês para produção de telhas e blocos. Uma alternativa para tornar o setor mais sustentável ambientalmente é a incorporação de resíduos na massa argilosa. Na própria olaria são gerados resíduos, tal como, o resíduo de massa cerâmica crua originado na etapa de conformação das peças. Este trabalho visa caracterizar o resíduo de massa cerâmica crua para incorporação na massa argilosa usada em cerâmica vermelha. O resíduo de massa cerâmica crua foi caracterizado através de ensaios de FRX, DRX, calorimetria exploratória diferencial e termogravimetria, limites de Atterberg e distribuição de tamanho de partículas. Corpos de prova foram conformados, secos à 110ºC e queimados à 900ºC em forno industrial e foram submetidos a ensaios de absorção de água, porosidade aparente, massa específica aparente e resistência à flexão. Os resultados evidenciam que as propriedades cerâmicas avaliadas nos corpos de prova atendem aos valores das argilas-padrão brasileiras para uso em cerâmica vermelha. Palavras-chave: Resíduo de massa cerâmica crua; Cerâmica vermelha; Caracterização; Resíduo. CHARACTERIZATION OF RAW CERAMIC MASS WASTE FOR USE IN STRUCTURAL CERAMIC Abstract The Brazilian structural ceramic industry consumes 10.3 billion tons of clay per month for production of roof tiles and blocks. An alternative to make the sector more environmentally sustainable is the incorporation of waste in the clayey mass. Wastes, such as the raw ceramic mass waste originated in the pieces conformation stage, are generated in the pottery itself. This paper aims to characterize the raw ceramic mass waste for incorporation in the clayey mass used in structural ceramic. The raw ceramic mass waste was tested for XRF, XRD, differential scanning calorimetry and thermogravimetry, Atterberg limits and particle size distribution. Specimens were conformed, dried at 110°C and burned at 900°C in the industrial furnace and, after that, tested for water absorption, apparent porosity, apparent specific mass and flexural strength. The results show that the ceramic properties evaluated in the specimens meet the requirements of the Brazilian standard clays for structural ceramics.

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The development of artificial stone from the agglutination of polymeric resin using industrial wastes can be a viable alternative from a technical, economic, and sustainable point of view. The main objective of the present work was to evaluate the physical, mechanical, and structural properties of artificial stones based on quartzite waste added into a synthetic, epoxy, or biodegradable polyurethane polymer matrix. Artificial stone plates were produced through the vacuum vibration and compression method, using 85 wt% of quartzite waste. The material was manufactured under the following conditions: 3 MPa compaction pressure and 90 and 80 °C curing temperature. The samples were characterized to evaluate physical and mechanical parameters and microstructure properties. As a result, the artificial stone plates developed obtained ≤0.16% water absorption, ≤0.38% porosity, and 26.96 and 10.7 MPa flexural strength (epoxy and polyurethane resin, respectively). A wear test established both artificial quartzite stone with epoxy resin (AS-EP) and vegetable polyurethane resin (AS-PU) high traffic materials. Hard body impact resistance classified AS-EP as a low height material and AS-PU as a very high height material. The petrographic slides analysis revealed that AS-EP has the best load distribution. We concluded the feasibility of manufacturing artificial stone, which would minimize the environmental impacts that would be caused by this waste disposal. We concluded that the production of artificial rock shows the potential and that it also helps to reduce environmental impacts.