We report an investigation of the friction mechanisms of MoS2 thin films under changing environments and contact conditions using a variety of computational and experimental techniques. Molecular dynamics simulations were used to study the effects of water and molecular oxygen on friction and bonding of MoS2 lamellae during initial sliding. Characterization via photoelectron emission microscopy (PEEM) and Kelvin probe force microscopy (KPFM) were used to determine work function changes in shear modified material within the top few nanometers of MoS2 wear scars. The work function was shown to change with contact conditions and environment, and shown by density functional theory (DFT) calculations and literature reports to be correlated with lamellae size and thickness of the basally oriented surface layer. Results from nanoscale simulations and macroscale experiments suggest that the evolution of the friction behavior of MoS2 is linked primarily to the formation or inhibition of a basally oriented, molecularly thin surface film with long-range order.
We present evidence of inverse Hall-petch behavior for a single-phase high entropy alloy (cocrfeMnni) in ultra-high vacuum and show that it is associated with low friction coefficients (~0.3). Grain size measurements by STEM validate a recently proposed dynamic amorphization model that accurately predicts grain size-dependent shear strength in the inverse Hall-Petch regime. Wear rates in the initially soft (coarse grained) material were shown to be remarkably low (~10-6 mm 3 /n-m), the lowest for any HEA tested in an inert environment where oxidation and the formation of mixed metal-oxide films is mitigated. the combined high wear resistance and low friction are linked to the formation of an ultra-nanocrystalline near-surface layer. The dynamic amorphization model was also used to predict an average high angle grain boundary energy (0.87 J/m 2). this value was used to explain cavitationinduced nanoporosity found in the highly deformed surface layer, a phenomenon that has been linked to superplasticity. Since their discovery in 2004 1,2 , high entropy alloys (HEAs) have been extensively investigated and shown to exhibit remarkable thermomechanical properties 3,4. Studies of grain-size dependent mechanical behavior are limited 5,6 , however, especially in the regime of ultra-nanocrystalline grain size where softening (i.e. inverse Hall-Petch behavior) occurs. Recent work has also shown that these alloys are ideally suited for processing using laser-based additive manufacturing techniques 7-9 , as they exhibit high phase stability and derive much of their strength from thermal history-insensitive mechanisms like solution strengthening 10. While recent publications have presented experimental evidence of low friction or high wear resistance (but typically not both) with HEAs 11-25 , they were performed in environments where oxidation and the formation of mixed metal-oxide surface films was prevalent. These phenomena can greatly impact strength and deformation/wear resistance. We show that in an ultra-high vacuum (UHV) environment, i.e., in the absence of chemically reactive species, an additively manufactured initially coarse grained (soft), single-phase HEA exhibited a tendency toward low friction coefficients (i.e., low shear strength) and some of the lowest wear rates currently reported for these materials. The low friction and wear are attributed to a propensity for extreme grain refinement under sliding contact. Specifically, we present evidence of that this high strain rate shear leads to dynamic amorphization and inverse Hall-Petch behavior in the surface layer. In the present context of sliding contacts, dynamic amorphization refers to the continuous shear-induced generation of a structurally amorphous layer that accommodates deformation 26. This is in competition with stress-and temperature-driven grain growth and recrystallization, all of which reestablish crystallinity and order in the shear layer. The shear layer must be amorphized again in subsequent contact passes, thus we refer to this process as dynam...
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