No abstract

One of the established limitations of metal additive manufacturing (AM) methods, such as selective laser melting (SLM), is the resulting rough surface finish. Laser polishing is one method that can be used to achieve an improved surface finish on AM printed parts. This study is focused on the laser surface polishing of AM parts using CO2 laser beam irradiation. Despite the fact that several researchers have investigated the traditional abrasive polishing method, there is still a lack of information reporting on the laser surface polishing of metal parts. In this study, AM 316L stainless steel cylindrical samples were polished using CO2 laser beam irradiation in continuous wave (CW) working mode. Two design of experiment models were developed for the optimization of the input processing parameters by statistical analysis of their effect on the resulting roughness. The processing parameters investigated were the laser beam power, the rotational speed of the sample, the number of laser scan passes, the laser beam focal position, and the percentage overlap of the laser tracks between consecutive passes. The characterization of the measured roughness and the modified layer microstructure was carried out using 3D optical and scanning electron microscopy (SEM). A maximum reduction of the roughness from 10.4 to 2.7 µm was achieved and no significant change in the microstructure phase type and micro-hardness was observed.

Functionalised holograms are important for applications utilising smart diffractive optical elements for light redirection, shaping and in the development of sensors/indicators. This paper reports on holographic recording in novel magnetic nanocomposites and the observed temperature change in dry layers and liquid samples exposed to alternating magnetic field (AMF). The nanocomposite consists of N-isopropylacrylamide (NIPA)-based polymer doped with magnetic nanoparticles (MNPs), and local heating is achieved through magnetic induction. Here, volume transmission holographic gratings (VTHGs) are recorded with up to 24% diffraction efficiency (DE) in the dry layers of magnetic nanocomposites. The dry layers and liquid samples are then exposed to AMF. Efficient heating was observed in the liquid samples doped with Fe3O4 MNPs of 20 nm average size where the temperature increased from 27 °C to 64 °C after 300 s exposure to 111 mT AMF. The temperature increase in the dry layers doped with the same nanoparticles after exposure to 4.4 mT AMF was observed to be 6 °C. No temperature change was observed in the undoped layers. Additionally, we have successfully recorded Denisyuk holograms in the magnetic nanocomposite materials. The results reveal that the magnetic nanocomposite layers are suitable for recording holograms and need further optimisation in developing holographic indicators for mapping AMFs.