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Hydraulic machines used in a number of applications are highly non-linear systems. Besides the dynamic coupling between the different links, there are signiJicant actuator nonlineanties due to the inherent properties of the hydraulic system. Automation of such machines requires the robotic machine to be atleast as productive as a manually operated machine, which in turn make the case for performing dzsks optimally with respect to an objective function (say) composed o f a combination of time and fuel usage. Optimal path computation requires fast machine models in order to be practically usable. This work examines the use of memory-bas,td leaning in constructing the model of a 25-ton hydraulic excavator The learned actuator model is used in conjunction with a linkage dynamic model to construct a complete excavator model which is much faster than a complete analytical model. Test resultsshow that the approach effectively captures the interactions between the different actuators.

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Hydraulic machines used in mining and excavation applications are non-linear systems. Besides the nonlinearity due to the dynamic coupling between the different links there are significant actuator non-linearities due to the inherent properties of the hydraulic system.Optimal motion planning for these machines, i.e. planning motions that optimize a user-selectable combination of criteria such as time, energy etc., would help the designers of such machines, besides aiding the development of more productive robotic machines. Optimal motion planning in turn requires fast (computationally efficient) machine models in order to be practically usable.This work proposes a method for constructing hydraulic machine models using memory-based learning. We demonstrate the approach by constructing a machine model of a 25-ton hydraulic excavator with a 10m maximum reach. The learning method is used to construct the hydraulic actuator model, and is used in conjunction with a linkage dynamic model to construct a complete excavator model which is much faster than an analytical model. Our test results show an average bucket tip position prediction error of 1m over 50 seconds of machine operation. This is better than any comparable speed model reported in the literature. The results also show that the approach effectively captures the interactions between the different hydraulic actuators.The excavator model is used in a time-optimal motion planning scheme. We demonstrate the optimization results on a real excavator testbed to underscore the effectiveness of the model for optimal motion computation.Portions of this paper were presented at the