The strengthened environmental laws require the power plants to reduce the emissions. Flue gas desulphurization and deNO x involve adding chemicals to the flow stream, thereby resulting in increased mass flow. This problem could be overcome by reducing the pressure drop in the duct work and stack combination, so that a higher flow at reduced pressure drop can be handled by the existing fans. In this study, a power plant stack model of 1:40 was investigated numerically. The pressure reduction was achieved by introduction of baffles with various orientations and turning vanes at the inlet of the stack. The flows were modeled and analyzed using commercial computational fluid dynamics (CFD) software Fluent 6.2. The numerical results were validated with the experimental data. The 30°baffle without turning vanes was found to be the optimum baffle angle in terms of the pressure loss reduction. Variation of axial velocity, swirling component and turbulence kinetic energy along the axis of the stack was analyzed to understand the mechanism of the pressure loss reduction in a power plant stack. Guidelines for further pressure loss reduction were provided based on the insight gained from the simulation results.
In this study a one-way coupled fluid-structure interaction (FSI) between ocean waves and a simplified offshore platform deck structure was modeled. The FSI model consists of a Volume of Fluid (VOF) based hydrodynamics model, a structural model and an interface to synchronize data between these two. A Computational Fluid Dynamics (CFD) analysis was used to capture the breaking wave and impact behavior of the fluid on the structure using commercially available software STAR-CCM+. A 3D Finite Element (FE) model of the platform deck developed in ABAQUS was used to determine the deflection of the structure due to hydrodynamic loads. Nonlinear material behavior was used for all structural parts in the FE model. Transient dynamic structural analysis and CFD analysis were coupled by transferring the CFD-predicted pressure distribution to the structural part in each time step using the co-simulation capabilities of STAR-CCM+ and ABAQUS. The one-way FSI model was applied to investigate the possible physical causes of observed wave damage of an offshore platform deck during a hurricane. It was demonstrated that with proper physical conditions/configurations, the FSI model could reproduce a structural deformation comparable to field measurement and provide valuable insight for forensic analysis.
As governmental regulations on the emission of the power industry became more restrictive, many power plants operating today experience severe problems. The fans that handle the flow through the stack, that were originally designed to handle a certain maximum flow rate, are now required to handle even higher flow rates due to the introduction of emission control devices. In this study, computational fluid dynamics (CFD) and experimental studies have been carried out on the scale model of a stack to identify means for pressure drop reduction. The CFD model was constructed using the commercial software CFX-5.6. The model solves the Reynolds averaged Navier-Stokes equation with Shear-Stress turbulence model (SST) and the CFD results are validated by data taken from the scale model. Baffles of different orientation have been installed in the stack under different flow conditions. Both numerical and experimental results confirm that adding baffles can reduce the pressure drop in a stack significantly. Thus, with minimum effort, power plants can keep running the stacks at a higher flow rate.
Close-coupled fittings are widely used in piping system to change the direction of the fluid and to connect pipes. These fittings cause losses and these losses play a significant role in the total pressure loss in a duct system. Numerical simulations were performed using Fluent on laminar flows in a circular pipe to obtain pressure loss coefficients associated with different fittings of two elbows and three elbows. Each configuration was studied with different intermediate distances between fittings of 0, 1, 3, 5, and 10 pipe diameters. It was observed that for a Reynolds number of 100 and for an intermediate distance less than 5 pipe diameters, the pressure loss coefficient for the coupled fittings was less than that of the uncoupled fittings. While the fittings become uncoupled when the intermediate distance was greater than 5 pipe diameters. Variation of velocity along the axis of the pipe was analyzed to understand the mechanism of the pressure loss for various fitting configurations with different intermediate distances.
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