Surface engineering applications have brought the titanium and its alloys into the limelight in the manufacturing industries such as the aerospace, automobile, marine, chemical processing industry, nuclear power and biomedical. Despite the growths experienced in the use of this material, it is plagued with poor wear behaviour, especially when in contact with other materials during application. In this research work, the reinforcement of titanium alloy (Ti6Al4V) and boron carbide (B 4 C) ceramic powders was employed to form the Ti6Al4V+B 4 C composites. The effect of laser power on the micrograph, microhardness, surface roughness and wear has been investigated. The micrographic evaluation, the geometrical analyses and the effect of laser power on the width and height of deposit, aspect ratio and dilution rate were also evaluated. The highest aspect ratio of 5.31 and dilution rate of 63.81 % was observed in sample MB5 deposited with a laser power of 2400 W. The dry sliding friction and wear conducted using a 10 mm diameter tungsten carbide ball and a normal load of 25 N revealed that sample MB2 produced at a laser power of 1800 W has the lowest wear depth and wear width of 74.6 µm and 1080.77 µm. From the lowest COF attributed by sample MB5, it can be inferred that coefficient of friction does not determine the wear loss due to the sticking of some wear debris to the wear track during sliding action. Thus, other wearing factors are also considered for the wear loss evaluation.However, this composite can be used for the repair of the worm part of a rotating shaft and turbine blades.
Titanium carbide (TiC) thin films were deposited by radio frequency magnetron sputtering (RFMS) onto a copper substrate by using Argon (Ar) gas plasma at a gas flow rate of 10.0 sccm. The effect of time and temperature at a constant RF power on the structural and tribological properties were respectively investigated by atomic force spectroscopy (AFM), X–ray Diffraction (XRD), Fourier transform infrared (FTIR) spectroscopy, optical microscopy (OM), scanning electron microscopy (SEM) and tribological measurements. All films were tested to have crystal structures with the preferential plane (111) and dominant plane (200) grain orientations. Thus, plane (111) has phase identification of Cu(Cu16Ti)0.23 for some samples, whereas plane (200) has a phase identification of Cu(Cu0.997Ti0.003) and Cu(Cu0.923Ti0.077) for other samples. The lowest thin film roughness of 19.797 nm was observed in the sample, with RF power, sputtering time, and a temperature of 200 W, for two hours and 80 °C, respectively. The FTIR spectra of TiC films formed under different sputtering times (2–3 h) and temperatures (80 °C–100 °C) on Cu substrates at a constant sputtering power of 200 W in the range of 5000–500 cm−1. The peaks at 540 cm−1, 780 cm−1, and 1250 cm−1 are presented in the FTIR spectra and the formation of a Ti–C bond was observed. On the other hand, a sample was revealed to have the lowest wear volume of 5.1 × 10−3 mm3 while another sample was obtained with the highest wear volume of 9.3 × 10−3 mm3.
Titanium and its alloys are used for highly demanding applications, such as in the fabrication of some of the most critical and highly stressed civilian and military aircraft parts, chemical processing, automobile industries, nuclear power plants, food processing plants and oil refinery heat exchangers. This wide range of applications has been attributed to its excellent properties, such as low density, high specific strength, heat resistance, corrosion resistance, low temperature resistance, and excellent biocompatibility. Several suggestions have been made that the physical and mechanical properties of titanium can be improved through the integration of reinforcing compounds using the principle of metal matrix composites (MMCs), since they combine the properties of ceramics and metals to produce good shear strength, high temperature strength and elevated hardness composites [1]. Titanium carbide has been agglomerated with Ti6Al4V alloy to improve its wear properties [2]. Different coatings such as plasmasprayed Al-bronze have been applied to the surface of titanium to improve the operational life [3]. The microstructural behaviour of titanium alloy is an important aspect to be studied with the establishment of new phases [4].In contrast, laser metal deposition (LMD) is an additive manufacturing (AM) technique that serves as a recommended technique for processing titanium and its alloy, since it addresses most of the problems of the traditional manufacturing methods [5]. This AM technology is also a promising aerospace manufacturing technique due to its potential of reducing the buy-to-fly ratio and repairing high valued parts [6]. Among the various methods of coating the surface of materials, which includes chemical vapour deposition, physical vapour deposition, spraying, etc., the LMD process is believed to have a greater advantage over other methods of coating [7]. Some of the advantages of using the LMD process include the ability to produce parts directly from a 3-dimensional computer aided design (CAD) model of the part [8] with the required surface coating in one step [9]; and its ability to be used for repair of existing worn out parts that were not repairable in the past [10]. Despite the significant progress in this field, there are still some of technical challenges that need improvement, which includes material characterization and availability [11]. The adopted approach of layer-by- Analysis of the Influence of Laser Power on the Microstructure and Properties of a Titanium Alloy-Reinforced Boron CarbideMatrix Composite (Ti6Al4V-B 4 C)
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