Currently, modern CAE programs like ANSYS, LS-DYNA, ABAQUS, Simcenter 3D etc. are widely used to develop each engineering product. CAE reduces development costs and speeds up product launches. Computer modelling allows eliminating unsuccessful design options at early design stages and minimising or eliminating critical design changes at the prototype testing stage. Computer simulations are especially needed for the development of high-performance perfection designs like jet engines. The use of composites in the engines requires the availability of appropriate design tools to assess the mechanical behaviour of structural elements made of such materials under operational loads and in an emergency. Predictive modelling of the deformation and fracture of the composite fan blades and fan case subjected to dynamic loading cause considerable interest of engineers. As in the case of simulation of shock loading of metals, a model of a composite material must be verified. However, the problem is that the fibrous composite material itself is already a structure and can be modelled in various ways: without considering the layered structure (homogeneous approach) taking the mesostructure into account (at the ply-level or at the yarn-level) taking the microstructure into account (at the filament level). The requirements for the initial data, the number of parameters determined during the verification process, the complexity of creating geometric models will differ in each case. This paper briefly describes the main approaches to the numerical simulation of composite elements under highvelocity impact loading. The main advantages and disadvantages of these approaches are also considered. On the example of the meso-scale approach, the main parameters of the computational models that affect the results of calculations are shown. Based on the obtained data, the main recommendations were formulated on the validation of meso-scale models of composites.
Composite materials reinforced with synthetic fibres have been used in aviation and space technology for more than half a century. Fibre-reinforced composites with high specific strength and corrosion resistance are an attractive alternative to traditional structural materials, including steels, aluminium and titanium alloys. At the same time, composites based on carbon and glass fibres are inherently brittle structural materials with high strength sensitivity to stress concentrations due to the design features of the structures or defects that occur in operation. One way to solve this problem is hybridisation which makes it possible to increase the nonlinearity of the composite stress-strain diagram and reduce sensitivity to notches. Hybrid composites combine several types of reinforcing filler with different fracture strains and exhibit a pronounced pseudo-ductile plateau in tension. Such material behaviour ensures the redistribution of stresses near the concentrator and potentially reduce notch sensitivity. When designing hybrids, it is necessary to take into account the influence of different factors including the ratio between the components and their lay-up, using various technological methods, and the specific strength of the finished material. This paper presents the results of an experimental study on the strength of hybrid composites based on glass and carbon fabrics in the open hole tests. It was found that hybrids with an extended hardening area after the pseudo-yield plateau are were more notch sensitive. A low elongation component layers rotation on angles up to 10°, as well as the use of thin polymer veils, also reduce the sensitivity of the composite strength to the presence of the defects.
A structural model of ED-20 epoxy resin cured by triethylenetetramine was constructed using a molecular dynamics (MD) simulation method. In order to model the epoxy resin hardening, we modified a typical stepwise protocol introducing cross-links between the amino groups and epoxide carbon atoms that allowed us to reproduce experimentally observed glass transition temperature at the value of 360–364 K. The set of MD trajectories of the final molecular–mechanical model can be useful for analysis of alterations in structural and physical properties of the epoxy resin depending on scaleable parameters. The relationships among qualitative alterations in macromolecular structure, the glass transition temperature, and the number of imposed cross-links were elucidated. Analysis of intermolecular interactions between the largest macromolecules and other molecules of a system made it possible to observe the features of the transition from glassy to the viscoelastic state of the studied polymer during the temperature rise.
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