Composites of recycled poly(ethylene terephthalate) (PET) and short glass fibers (GFs) in different compositions (0, 20, 30, and 40 wt% of GFs) with optimized microstructures and high mechanical performance were obtained through melt processing. Composites showed appropriate dispersion and distribution and suitable bonding of the GF throughout the PET matrix, using either recycled bottle-grade PET in its degraded form or in a solid-state polymerized (SSP) form and GFs treated with either aminosilane or epoxysilane coupling agents. The high level of reinforcement of these PET/GF composites was confirmed by comparison of the experimental elastic modulus values of PET/GF composites with theoretical ones obtained using the Halpin-Tsai model. An important aspect highlighted by this study is that although it has been stated in the literature that this is only possible with the use of twin-screw extruders, these PET/GF composites with optimized microstructure and with high mechanical performance were compounded using a single-screw extruder with a double-flight barrier screw. In general, slightly better mechanical strengths were achieved for the composites based on the SSP recycled PET, which may be associated with its highly entangled amorphous phase arising from its higher molecular weight.

Composites of recycled poly(ethylene terephthalate) (PET) reinforced with short glass fiber (GF) (0,20, 30, and 40 wt %) were compounded in a single-screw extruder (SSE) and in a intermeshing corotating twinscrew extruder (TSE). An SSE fitted with a barrier double-flight screw melting section in between two singleflight sections and a TSE with a typical screw configuration for this purpose were used. The composites were subsequently injection molded at two different mold temperatures (10 and 1208C), with all other operative molding parameters kept constant. The effects of processing conditions on composite microstructure, PET degree of crystallinity, and composite mechanical properties were evaluated. Appropriate dispersive and distributive mixing of the glass fiber throughout the PET matrix as well as fine composite mechanical and thermal-mechanical properties were achieved regardless of whether the composites were prepared in the SSE or TSE. The performance of the SSE was attributed to the efficiency of the barrier screw melting section in composite mixing. The mold temperature influenced the mechanical properties of the composites, by controlling of the degree of crystallinity of the PET in the composites. For a good balance of mechanical and thermal-mechanical properties, high mold temperatures are desirable, typically, 1208C for a mold cooling time of 45 s.