The Visible Integral-field Replicable Unit Spectrograph (VIRUS) consists of a baseline build of 150 identical spectrographs (arrayed as 75 units, each with a pair of spectrographs) fed by 33,600 fibers, each 1.5 arcsec diameter, deployed over the 22 arcminute field of the upgraded 10 m Hobby-Eberly Telescope (HET). The goal is to deploy 96 units. VIRUS has a fixed bandpass of 350-550 nm and resolving power R~700. VIRUS is the first example of industrial-scale replication applied to optical astronomy and is capable of spectral surveys of large areas of sky. The method of industrial replication, in which a relatively simple, inexpensive, unit spectrograph is copied in large numbers, offers significant savings of engineering effort, cost, and schedule when compared to traditional instruments.The main motivator for VIRUS is to map the evolution of dark energy for the Hobby-Eberly Telescope Dark Energy Experiment (HETDEX ‡ ) using 0.8M Lyman-α emitting galaxies as tracers. The full VIRUS array is due to be deployed in late 2011 and will provide a powerful new facility instrument for the HET, well suited to the survey niche of the telescope. VIRUS and HET will open up wide field surveys of the emission-line universe for the first time. We present the design, cost, and current status of VIRUS as it enters production, and review performance results from the VIRUS prototype. We also present lessons learned from our experience designing for volume production and look forward to the application of the VIRUS concept on future extremely large telescopes (ELTs). * The Hobby -Eberly Telescope is operated by McDonald Observatory on behalf

The Hobby-Eberly Telescope Dark Energy Experiment (HETDEX ‡ ) at the University of Texas McDonald Observatory will deploy the Visible Integral-Field Replicable Unit Spectrograph (VIRUS) to survey large areas of sky. VIRUS consists of up to 192 spectrographs deployed as 96 units. VIRUS units are fiber-fed and are housed in four enclosures making up the VIRUS Support Structure (VSS). Initial design studies established an optimal array size and an upper and lower bound on their placement relative to the existing telescope structure. Tradeoffs considering IFU (optical fiber) length, support structure mass and ease of maintenance have resulted in placement of four 3 x 8 arrays of spectrograph pairs, about mid-point in elevation relative to the fixed HET structure. Because of the desire to minimize impact on the modal performance of the HET, the VSS is required to be an independent, selfsupporting structure and will only be coupled at the base of the telescope. Analysis shows that it is possible to utilize the existing azimuth drives of the telescope, through this coupling, which will greatly simplify the design and reduce cost. Each array is contained in an insulated enclosure that will control thermal load by means of heat exchangers and use of facility coolant supply. Access for installation and maintenance on the top, front, and rear of the enclosures must be provided. The design and analysis presented in this paper must provide an optimum balance in meeting the stringent requirements for science and facility constraints such as cost, weight, access, and safety.