The final set of properties of the exhaust valve is formed in the course of the entire set of processes, the most important is the build-up of the valve chamfer which is subjected to constant high temperatures, gas flow and thermal cycling, therefore strict adherence to the whole complex of properties is necessary. In the study two materials were investigated: the deformable part of the base material (steel grade 40X10C2M (EN steel grade X40CrSiMo10)) and surfacing (alloy EP616A), used to manufacture the exhaust valve of the internal-combustion engine.The study was carried out at different stages of valve manufacturing: after electro-forging during the formation of a valve head from a rod, subsequent heat treatment (quenching + high tempering), after surfacing a ring with the heat-resistant alloy. The chemical composition of phases, inclusions, and sections of EP616A alloy around the shrink-hole were determined by the method of micro-X-ray analysis. The results indicate a shortage of visual inspection, and that conducting a selective destructive method does not ensure the full probability of detecting internal defects. It is advisable instead of destructive control to introduce ultrasonic flaw detection.
The temperature of polymorphic transformation (Tpt) has been determined for accurate composition of two-phase titanium alloy which has been marked like VT8 through different ways: the method of trial quench and with the help of dilatometric and differential thermal analyzes. The close values of Tpt have been received. Herewith the phase composition has been estimated qualitatively and quantitatively for the hardened samples of alloy VT8 using optical and scanning electron microscopes and the chemical composition with the help of the micro X-ray spectral analysis. The influence of the quenching temperature on the hardness has been investigated. Also, the hardness of the individual structural components and alloy VT8 as a whole unit has been measured. Hardness curves are based depending of the quenching temperature; the results are displayed in tabular and graphical form. The coefficientkhas been found for the calculation of allotropic transformation temperature for this alloy using the known temperature of hardening and quantity of preserved α-phase of hardened structure. The album of the microstructures after quench with different temperatures has been created, this album will allow to reduce the duration of preliminary works for finding specific temperature of polymorphic transformation in production conditions for each new batch of alloy VT8 with another chemical composition (but within the vintage), knowledge of which is necessary for setting the temperature regime of treatment.
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