Abstract-Hyper-redundant manipulators can be fragile, expensive, and limited in their flexibility due to the distributed and bulky actuators that are typically used to achieve the precision and degrees of freedom (DOFs) required. Here, a manipulator is proposed that is robust, high-force, low-cost, and highly articulated without employing traditional actuators mounted at the manipulator joints. Rather, local tunable stiffness is coupled with off-board spooler motors and tension cables to achieve complex manipulator configurations. Tunable stiffness is achieved by reversible jamming of granular media, which-by applying a vacuum to enclosed grainscauses the grains to transition between solid-like states and liquid-like ones. Experimental studies were conducted to identify grains with high strength-to-weight performance. A prototype of the manipulator is presented with performance analysis, with emphasis on speed, strength, and articulation. This novel design for a manipulator-and use of jamming for robotic applications in general-could greatly benefit applications such as human-safe robotics and systems in which robots need to exhibit high flexibility to conform to their environments. [6], and to create a variable stiffness endoscopic tube [7]. The combination of these projects highlights the primary benefits of utilizing jamming for robotics:it allows robots to be more human-safe, inexpensive, and robust compared to most technologies that have traditionally been used for such applications.The goal of this paper is to further the use and understanding of jamming for engineering applications. Specifically, we present the design and analysis of a robotic manipulator composed of 1) serial modules that can transition between rigid and flexible states via jamming and 2) tension cables running along the length of the manipulator and whose lengths are controlled by spooler motors. We previously demonstrated this robotic architecture of coupling locally tunable stiffness with global actuation as a thrust toward soft robotics [8] [9]. One of the main benefits of this type of system is that by eliminating the need for distributed-and often rigid and bulky-actuators throughout the robot, the system can be more robust and flexible, enabling it to conform to its environment better. In addition, the cost of the robot can be drastically reduced.In this paper we also begin to explore how grain properties affect the performance of jammed systems. Specifically, we seek to maximize the strength-to-weight ratio of jammed systems. This is an important figure of merit for manipulators, where the robot must be able to support its own weight in addition to any payloads.Because granular systems inherently lack mechanical structure in their unjammed states, their flexibility and high DOFs can be beneficial for hyper-redundant robotic systems such as a manipulator. Most approaches in hyper-redundant robotics have involved employing distributed and rigid pneumatic or electromagnetic actuators. Much of the effort in this area has been in dev...

Recent work in the growing field of soft robotics has demonstrated a number of very promising technologies. However, to make a significant impact in real-world applications, these new technologies must first transition out of the laboratory through successful commercialization. Commercialization is perhaps the most critical future milestone facing the field of soft robotics today, and this process will reveal whether the apparent impact we now perceive has been appropriately estimated. Since 2012, Empire Robotics has been one of the first companies to attempt to reach this milestone through our efforts to commercialize jamming-based robotic gripper technology in a product called VERSABALL Ò . However, in spring 2016 we are closing our doors, having not been able to develop a sustainable business around this technology. This article presents some of the key takeaways from the technical side of the commercialization process and lessons learned that may be valuable to others. We hope that sharing this information will provide a frame of reference for technology commercialization that can help others motivate research directions and maximize research impact.

The field of soft robotics has inspired recent mechanical engineering and materials science innovations to enable shape‐shifting systems to be developed. This paper presents the design and analysis of a novel thermally tunable composite, namely, a flexible open‐cell foam coated in wax that can achieve significant ranges of stiffness, strength, and volume. Experimental results were compared to a proposed model for predicting the bulk compression modulus of the composites. Additionally, preliminary studies indicate that the composites exhibit self‐healing properties, in which heating between loading cycles can mend wax that has been plastically deformed, for example, by cracking or delaminating from the foam.

Malleable and organic user interfaces have the potential to enable radically new forms of interactions and expressiveness through flexible, free-form and computationally controlled shapes and displays. This work, specifically focuses on particle jamming as a simple, effective method for flexible, shape-changing user interfaces where programmatic control of material stiffness enables haptic feedback, deformation, tunable affordances and control gain. We introduce a compact, low-power pneumatic jamming system suitable for mobile devices, and a new hydraulic-based technique with fast, silent actuation and optical shape sensing. We enable jamming structures to sense input and function as interaction devices through two contributed methods for high-resolution shape sensing using: 1) index-matched particles and fluids, and 2) capacitive and electric field sensing. We explore the design space of malleable and organic user interfaces enabled by jamming through four motivational prototypes that highlight jamming's potential in HCI, including applications for tabletops, tablets and for portable shape-changing mobile devices.

Soft robotic systems have applications in industrial, medical, and security applications. Many applications require these robots to be small and lightweight. One challenge in developing a soft robotic system is to drive multiple degrees-of-freedom (DOF) with few actuators, thereby reducing system size and weight. This paper presents the analysis and design of an inchworm-like mobile robot that consists of multiple, independent thermally activated joints but is driven by a single actuator. To realize control of this under-actuated system, a solder-based locking mechanism has been developed to selectively activate individual joints without requiring additional actuators. The design and performance analysis of a prototype mobile robot that is capable of inchworm-like translational and steering motion is described. The design of novel "feet" with anisotropic friction properties is also described.