The relationships between the material parameters, i.e., the fiber fineness, porosity, areal density, layering sequence, and airflow resistivity with the normalincidence sound absorption coefficient of nonwoven composites consisting of three layers have been studied. The monofiber or multifiber needle-punched nonwovens included poly(lactic acid) (PLA), polypropylene (PP), glass fiber, and hemp fibers. Air flow resistivity was statistically modeled and was found to increase with decreasing fiber size and nonwoven porosity. The former models developed for glass fiber mats in the literature were found to be inconsistent with the air flow resistance of the nonwovens reported below. The effects of the layering sequence on air flow resistivity and sound absorption were obtained. It was found that when the layer including reinforcement fibers, i.e., hemp or glass fiber, faced the air flow/sound source, the air flow resistance and the absorption coefficient were higher than the case when the layer including reinforcement fibers was farthest from the air flow/sound source. The difference was more pronounced if there was a greater difference between the resistivity values of the constituent layers of the nonwoven composite. Sound absorption coefficient was statistically modeled in terms of air flow resistivity and frequency.
Nonwovens have been increasingly used in car interiors for noise reduction. Most of these nonwovens are subjected to thermal treatments to give the nonwovens their final three-dimensional forms. Therefore, it became crucial to investigate the effects of thermal treatment on sound absorption characteristics of nonwovens. In this study, the effects of the material and treatment parameters on airflow resistivity and normalincidence sound absorption coefficient of thermally treated three-layered nonwoven composites have been studied. The material parameters included fiber size and porosity. The treatment factors included the temperature and duration. The thermally treated three-layered nonwoven composites are classified into three types based on the material content and fiber blend. Sandwich structures consisting of polylactide/hemp/polylactide and polypropylene/glassfiber/polypropylene layers were called LHL and PGP, respectively. The sample which consisted of three layers of an intimate blend of polypropylene-glassfiber was named as PGI. Both temperature and duration of thermal treatment have been found to affect air flow resistivity and sound absorption. An increase in air flow resistivity and a decrease in sound absorption have been detected with heat treatment. A similarity has been observed between the thermal behaviors of PGP and PGI, which included the same thermoplastic polymer fiber. Variation in air flow resistivity of sandwich structure nonwoven composites increased with the increase in temperature, which was not observed in the intimate blend ones. The air flow resistivity of heat-treated nonwovens followed a steeper trend compared to unheated nonwovens per change in material parameters. In terms of treatment parameters, the difference
The effects of material and treatment parameters on airflow resistivity and normal-incidence sound absorption coefficient (NAC) of compressed threelayer nonwoven composites have been studied. Material parameters included fiber size and porosity, and treatment factors included applied pressure and duration of compression. Fibers used included poly(lactic acid) (PLA), polypropylene (PP), glassfiber, and hemp. Three-layered nonwoven composites were classified based on material content and fiber blend. LHL and PGP were sandwiched structures consisting of PLA/Hemp/PLA and PP/glassfiber/PP layers, respectively. PGI consisted of three layers of an intimate blend of PP and glassfiber. Statistical models were developed to predict air flow resistivity from material parameters and the change in air flow resistivity from compression parameters. Independent variables in the first model were porosity and fiber size and, in the latter model, were compressibility, pressure, and initial mate-rial parameters. An increase in air flow resistivity was found with increased compression. No significant effect of compression duration was detected. Two additional statistical models were developed for the prediction of sound absorption coefficient based on material and treatment parameters. The independent variables of the first model were air flow resistivity, thickness, and frequency, and those of the second model were compressibility, initial thickness, and initial density of the composite, diameter and density of the fiber, compression pressure, and frequency. A decrease in sound absorption coefficient was detected with increasing compression, while no effect of duration was detected.
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