The distributed electric propulsion (DEP) eVTOL aircraft has gained rising interest for its promising potential in high-speed cruise compared with conventional tilt-rotor configuration. The aerodynamic interference of the DEP units and wing could become more complicated with a variable thrust in multiple flight conditions. Thus, it requires considerable effort to trade off in the whole design process. Aimed at improving the design efficiency in iteration cycling of a ducted-fan DEP eVTOL aircraft, a conceptual design and optimization approach is proposed in this paper regarding the single-ducted fan and its surrounding wing section as the basic unit. The optimization of the ducted-fan wing (DFW) unit is targeted at improving both hover and cruise efficiencies. After the verification of the span independence of the lift-and-drag coefficients of the DFW unit, a novel DEP eVTOL aircraft conceptual design approach is established based on the vertical meridional plane DFW unit performance analysis. In the following case study, the optimized DFW unit and the conceptual method are applied on a canard configuration, achieving 720 km/h maximum speed, a hovering efficiency of 76.3%, and a 10.7 cruise lift-to-drag ratio. The remarkable performance and concise workflow in the case study both demonstrated the applicability and effectiveness of the proposed design schemes for DEP eVTOL aircraft.

The rising interest in the evolvability of electric vertical takeoff and landing (eVTOL) promises substantial potential in the field of urban air mobility (UAM). Challenges in energy storage density and geometry restriction both emphasize the propeller efficiency for endurance and takeoff weight, whereas the contra-rotating propellers (CRP) advantage is balancing high thrust and efficiency over a single propeller. The aim of this paper is twofold: (i) to present a novel rapid CRP blade shape optimization framework and (ii) to study the impact of the dual propellers revolution speed allocations on the overall CRP power efficiency. The core of the framework is the blade element momentum theory (BEMT)-based blade shape optimization considering the wake effect of the upper propeller by the rotational CFD (computational fluid dynamics) actuator-disc simulation method. The results show that for the same thrust, the optimized CRP at the equal revolution speed is superior to the original (upper-lower-identical) one by 5.9% in thrust-to-power ratio. The overall efficiency can be additionally lifted by 5.3% when the dual propellers share similar torques. By excluding the integral propeller CFD simulation and empirical parameters estimation, the framework enables the swift obtaining of an optimized CRP scheme while maintaining robustness as well.

The ducted fan lift system has been widely used in vertical takeoff and landing (VTOL) unmanned aerial vehicle (UAV). According to the overall design requirements of a VTOL UAV, based on the optimal circulation distribution condition without blade element drag and combined with strip theory, the blade torsion angle distribution and chord length distribution are given. The parameters of ducted fan are designed, and the preliminary design of ducted fan lift system of this UAV is completed. The aerodynamic characteristics of the isolated fan and the ducted fan are compared by numerical simulation method, and the thrust characteristics of the ducted fan at different flight speeds are calculated. The results show that the duct increases the induced velocity at the propeller. Compared with the isolated fan, the power load and hover efficiency of the ducted fan are increased by 36.8% and 36.3% respectively. The hovering efficiency of the ducted fan designed by this method reaches 83%, which meets the design requirements and proves the effectiveness of the design method.