We herein present a top-down methodology to prepare nanosized zeolites with tunable size by combining post-synthesis milling and fast recrystallization of several minutes (10 min for SSZ-13 and 5 min for AlPO4-5). A continuous-flow recrystallization process is demonstrated to further enhance the overall product efficiency.
Silicoaluminophosphates
are a class of crystalline microporous
materials that have been widely used as catalysts and adsorbents.
Two representative silicoaluminophosphates, SAPO-CHA (also called
SAPO-34) and SAPO-AFI (also called SAPO-5), were synthesized in a
tubular reactor within 10 and 5 min, respectively. The addition of
a milled seed with small crystal size, the pretreatment of Al and
Si sources by mechanical milling, and the employment of a high temperature
condition were found to be the critical factors that contributed to
the enhancement of crystallization rate of SAPO-CHA. The fast-synthesized
SAPO-CHA possesses only isolated Si(OAl)4 species, indicating
a great potential in catalytic applications. SAPO-CHA and SAPO-AFI
usually appear as a pair of competing phases during the synthesis
of SAPO-CHA/SAPO-AFI because of similarities in chemical compositions
and formation conditions. Here, we show that, owing to the feature
of rapid heating, the tubular reactor demonstrated itself as a facile
and precise platform to control over the phase selection between SAPO-CHA
and SAPO-AFI by tuning the crystallization kinetics, which could not
be realized in the conventional autoclaves. A continuous flow process
was also established to synthesize these two silicoaluminophosphates
with high efficiency and flexibility. These results demonstrate a
comprehensive strategy to achieve the minute-order synthesis of two
important silicoaluminophosphates and could be very useful to direct
the ultrafast synthesis of other crystalline materials.
scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.